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Pneumatic Step 7 - Process Settings> Weld
Figure 4-31
 
iQ Explorer
Process Settings > Weld
Mode
 - 
Select
 
Single Method
.
Method 1
 - 
Select
 
Collapse Distance
This is the 
distance the welder will advance once the programmed 
trigger force is achieved. Usually the distance is the 
height of the energy director, or shear joint of the part be-
ing welded.
Max Time
 - Max Time is a secondary weld characteristic 
offering a measure of safety. If the programmed parameter 
is not achieved (as in the example shown in Figure 4-31) 
within 2.000 seconds, the system will terminate the weld 
process.
NOTE
If the energy director or shear joint 
collapse value can not be determined, 
See Figure 4-32, and use Time as the 
initial basic setup.
Figure 4-32
 
Suggested Initial Weld Time
0         2         4         6         8         10       12        14       16       18       20       22       24       26       28       30       32       34       36
1.4
1.3 
1.2
1.1
.95
.90
.85
.80
.75
.70
.65
.60
.55
.50
.45
.40
.35
.30
.25
.20
.10
0
Suggested Initial Weld Time
Linear Weld Joint (inches)
Time (seconds)
Page 60 
iQ  Series
 Ultrasonic Generator/Power Supply ES User’s Manual
Dukane Manual Part No. 403-575-00