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5.  Turn the generator off. Check the stack for proper 

assembly, damaged components, or dirty mating 

surfaces. Recheck the ultrasound cable for proper 

connections. Repeat Steps 1 through 4. If the test still 

fails, go to the next step.

6.  Turn the generator off, remove the stack from the 

thruster, and remove the horn from the stack. Reinstall 

the transducer-booster assembly in the thruster and 

turn the generator on. Repeat Steps 2 through 4.

 

If the assembly passes with the horn removed, the horn 

is outside the specifications required for operation with 

the Digi-Trac preset range. Reassemble the horn to the 

stack. 

  The System tab of iQ Explorer has a section for 

Advanced Hardware. These features are designed for 

unique horns and applications. See Figure 5-4.

 Explorer System Tab - Advanced Hardware

  If any failure indications are present with the horn 

removed, check the booster and the transducer for the 

following

•  Any visible damage

•  Loose or cracked stud

•  Pitted or dirty mating surfaces

Make any necessary repairs or adjustments.

Go to Step 7.

7.  Repeat Steps 1 through 6.

•  If the failure indications disappear, reassemble the 

horn to the stack and repeat Steps 2 through 4.

•  If any failure indications are still present, do not 

run this stack. Return the transducer and booster 

to Dukane for analysis.

    Continued from previous page

For more information about stacks, see this 

article: www.dukane.com/us/SE_stackarticle.

Dukane iQ Explorer - [Welder 1]