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309-360  Installation / Setup Guide V2009.04.23    
ProductSupport@ZippersPerformance.com 
1
 
 
Part # 309-360 for Big Twin Models 
 
Thank you for purchasing a ThunderMax ECM! 
Please read through the following instructions before 
beginning the installation procedure. Following these 
instructions will ensure that the ECM is installed and 
setup properly for optimal results. If you have any 
problems or questions, please refer to the SmartLink 
Tuning .pdf Manual, included on the CD (Help Menu) 
with this package.  
 
Step 1
 
Inse the SmartLink 
CD into your computer.
 
SmartLink will automatically 
open the InstallShield 
Wizard when the computer 
finds the CD-Rom. Follow 
the instructions and install 
the software on your 
computer. If you do not have a serial port on your 
computer for the communication cable, you will need to 
use a USB to Serial converter (an inexpensive converter 
is available from Zipper’s, #372-000). Install the included 
driver disc at this time; follow the instructions given by 
the manufacturer of the converter for installation.  
 
 
Install the Th
rt 
underMax and AutoTune (if 
CM 
Step 2
equipped) modules.  
Special Note:  Module location on 
some model motorcycles (notably all Dyna® and 
Softail® Rocker® models) makes it difficult to insert the 
communication cable once the module is installed.  An 
8” ‘pigtail’ harness is available (# 309-324) that can be 
permanently connected to the bike’s ECM harness plug, 
allowing a remote port for the communication cable if 
desired.  Compatible with ThunderMax ECM serial 
number 114000 or higher (starting August 2008). 
 
 - Locate the fuse box that contains the E
All Models
fuse, remove fuse labeled “ECM POWER”.   
 
 
 
 
 
 
 
 
 
 
 
Touring Models 
FL-A. 
 
Unplug the ECM wiring harness from the factor
CM.   
L-B:    Remove the factory ECM from the motorcycle
e ECM is held to the electrical caddy by socket he
p screws.  The screws have a locking agent on th
ad 
a
em 
nd can be difficult to remove.  Work the screws back 
and forth slowly
E
 
F
th
c
a
 to break them loose. 
 
 
 
FL-C:  Install the ECM wiring harness to the 
ThunderMax ECM. Do not install the ECM onto the 
motorcycle at this point. If the ECM is mounted onto the 
electrical caddy at this step, it is difficult to get the fuse 
box in place.
 
 
FL-D:  Route the AutoTune harnesses (if equipped) 
through the frame opening before positioning the ECM 
Tune harness into the 4-pin gray data 
for installation.  Re-install the ECM fuse and secure th
fuse box back into position on the electrical caddy.
 
 
FL-E:  Mount the ThunderMax ECM onto the electrical 
caddy using the two factory socket head cap screws.  
Plug the Auto
port (shown)

 
 
Installation / Setup Guide
Please Note:  This product is Legal in California 
only for racing vehicles which may never be used 
upon a highway. 
The user shall determine suitability of the 
product for his or her use. Installation and use on a pollution-
controlled vehicle constitutes tampering under the U.S. EPA 
guidelines and can lead to substantial fines. Review your 
application and check your local laws before installing.