Справочник Пользователя для Bryan Boilers & 300

Скачать
Страница из 81
 
Date:  
8-4-2010 
 
Revision: 0 
 
Form:  
2396
 
not less than four times a year, and possibly 
more frequently as the local water conditions 
may indicate.  All water introduced into the boiler 
should be softened and should include an 
oxygen scavenger like sodium sulfite.  This is 
required to remove dissolved oxygen from the 
water.  Dissolved oxygen will cause severe 
boiler tube corrosion. 
 
Draining and refilling the boiler & system 
If the system is drained and then refilled, 
chemical treatment is essential to treat the raw 
water.  Use only clean, softened water. 
3.4 E
XTERNAL 
“F
IRE
-S
IDE
” 
C
LEANING
 
Purpose 
Carbon (soot) is an insulator and corrosive.  The 
heating surfaces of a boiler must be kept free 
from soot accumulation to keep the boiler 
operating at its highest efficiency and to avoid 
damage from corrosion. 
 
Soot removal 
If the yearly inspection of the boiler tube 
surfaces reveals a build-up of soot or rust 
(usually due to condensation), the tubes should 
be thoroughly brushed.  (Tube cleaning brushes 
are available from Bryan Steam)  To inspect 
and, if necessary, clean the tube surfaces and 
flue collector, first remove the tube access 
panels.  Examine the exterior of the tubes for 
evidence of soot or rust.  Using a flashlight, 
carefully look between the tubes.  There should 
be an unobstructed opening between all tubes, 
and the top surfaces of the tube must be free 
from soot accumulation.  Also inspect the interior 
of the flue collector.  Brush or vacuum the soot 
from all surfaces.  Be sure to cover Triple-Flex 
burner with a protective cover during cleaning to 
prevent soot from falling onto it. 
If the buildup of soot is appreciable, the flue gas 
venting system must be thoroughly inspected 
internally as well, and cleaned as necessary. 
 
WARNING: 
If soot or condensation is apparent, a 
boiler service technician should be 
consulted.  The presence of soot 
indicates poor combustion and 
possibly hazardous boiler operation.  
Failure to do so may result in fire, 
explosion potential, or asphyxiation.  A 
combustion test and burner 
adjustments should be undertaken at 
once. 
 
3.5 S
UGGESTED 
M
AINTENANCE 
S
CHEDULE 
 
 
Daily 
1. Make visual inspection of gauges, 
monitors, and indicators and record 
readings in boiler log. 
2.  Make visual check of instrument and 
equipment settings against factory 
recommended specifications. 
3.  Check operation of probe type low water 
cutoff(s) to ensure control is functioning. 
  
Weekly 
1. Confirm boiler area is free of 
combustible materials and that there is 
nothing obstructing air openings, draft 
hood relief openings, etc. 
2.  Check combustion safety controls for 
flame failure and flame signal strength 
as specified in manufacturer's 
instructions located at the back of this 
manual. 
3.  Check all limit controls. 
4.  Check low water cutoff as described 
above. 
 
Monthly 
1. Check high and low gas pressure 
interlocks.  Refer to manufacturer's 
instructions for correct procedure. 
 
Annually 
53 
 
1.  The flue gas passages and the exterior 
surfaces of the boiler tubes should be