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Conveying System Mechanical Components    Chapter 6: Troubleshooting 
95 of 138 
Problem 
Possible Cause 
Possible Remedy 
The bin below the vacuum 
receiver is full if the amber 
receiver indicator light is off. 
Normal operation. When 
hopper level drops, material 
begins conveying to it. 
The receiver is off line. 
Put it on line via menus. 
Static convey time was set to 
zero.  
Put in a reasonable convey 
time via menus. 
Field installed station by-
pass switch is simulating a 
bin-full condition.  
Normal operation. Throw 
field-installed switch to put 
hopper back in the loading 
sequence. 
The field-installed station 
bypass switch is bad or 
miswired. 
Repair, replace, or rewire. 
Insufficient compressed air 
to shift valves.  
Supply 80 psi (552 kPa) 
compressed air to all 
compressed air- operated 
valves. 
The Bin-Full switch sensor 
fails to close. 
Standard switch is normally 
open, held closed by the 
magnet. Check for the 
presence of the magnet and 
for proper switch operation. 
The Receiver-Full proximity 
sensor is fouled, creating a 
false reading (Volume Fill 
systems only). 
Wipe off the proximity 
sensor. Re-adjust if needed; 
see Page 76
.
 
A vacuum receiver bypasses 
in the Loading cycle.  
(Refer to enclosed Control 
Panel Manual)
 
The Receiver-Full proximity 
sensor has failed closed 
(Volume Fill systems only).   
Replace. 
Improper pump rotation.  
Switch any two wires at the 
incoming power. 
Pressure is present at the 
vacuum inlet. 
Blowback solenoid failed 
open. 
Check filter chamber or 
pump. 
Material supply empty.  
Refill the supply. 
Material supply bridging.  
Agitate material supply. 
Pick up device not in supply.   Re-insert the probe. 
Flapper stuck in open 
position. 
Clear flapper of obstructions. 
Power to vacuum pump off. 
Inspect power. 
Bad level sensor. 
Replace level sensor. 
Plugged material line.  
Find and remove obstruction.  
Vacuum line leak.  
Find and repair leak. 
No-Convey alarm. 
 
(Part of vacuum control 
panel.  Refer to enclosed 
Control Panel Manual) 
Sequence-T valve problem 
(where used). 
Check for signal, sufficient 
compressed air, proper 
wiring and operation.