Инструкции для Champion d-h1t

Содержание

• INTRODUCTION

  1
• Model Number

  2
• Standard Equipment

  2
• Options

  2
• Electrical Power Requirements

  3
• INSTALLATION

  4
• Unpack the Dishwasher

  4
• Electrical Connections

  5
• Plumbing Connections

  7
• Water Connections

  7
• Drain Connections

  8
• Chemical Connections

  9
• INITIAL START-UP

  11
• OPERATION SUMMARY

  17
• CLEANING

  18
• Cleaning Schedule

  18
• Deliming Process

  19
• TROUBLESHOOTING

  20
• BASIC SERVICE

  22
• REPLACEMENT PARTS

  31
• ELECTRICAL SCHEMATIC

  67
• 1 – Remove Front Panel

  4
• 2 – Electrical Connection Location

  5
• 3 – Hinged Control Panel

  6
• 4 – Main Terminal Block

  6
• 5 – Hot Water Connection (D-HBT Only)

  7
• 6 – Hot Water Connection (D-H1T Only)

  7
• 7 – Chemical Dispenser Signal Terminal Block

  9
• 8 – Chemical Signal Connection Points

  9
• 9 – Detergent Probe Injection Points, 1/2"

  10
• Figure 10 – Rinse Aid Injection Point (Top of Dishwasher)

  10
• Figure 11 – Fuses

  23
• Figure 12 – Motor Overload

  23
• Figure 13 – Solid State Control Board

  26
• Figure 14 – Float Switch

  27
• Figure 15 – Float Switch Troubleshooting Chart

  27
• Figure 16 – Heater Element Wiring

  28
• Figure 17 – Pump Motor Wiring Diagrams

  29
• Figure 18 – Pump Seal Replacement

  30
• Figure 19 – Panels

  32
• Figure 20 – Doors, Guides, & Stops (D-HBT, D-H1T)

  34
• Figure 21 – Doors, Guides & Stops (Corner Model Only) (D-HBTC/DH1TC)

  36
• Figure 22 – Door Handle, Spring Assembly and Safety Switch

  38
• Figure 23A – Straight Track Assembly

  40
• Figure 23B – Corner Track Assembly

  40
• Figure 24 – Wash/Rinse Spray Piping

  42
• Figure 25 – Wash/Rinse Spray Arms

  44
• Figure 26 – Drain Assembly and Scrap Screens

  46
• Figure 27 – Wash Tank Heat and Thermostats

  48
• Figure 28 – Electric Booster and Thermostats

  50
• Figure 29 – Lower Fill Piping Assembly (D-HBT Only)

  52
• Figure 30 – Upper Fill Piping Assembly (D-HBT/D-H1T)

  54
• Figure 31 – Lower Fill Piping Assembly (D-H1T Only)

  56
• Figure 32 – Pump Assembly

  58
• Figure 33 – Control Panel and Gauges

  60
• Figure 34 – Control Cabinet

  62
• Figure 35 – Dishracks and PRV

  64
• Appendix A – Drain Valve/Timer Circuit

  66
• 321929 RH Panel No Cut Out

  1
• 324588 Panel, Instrument (Prior to S/N D3863)

  1
• Panel, Instrument (After S/N D3864)

  1
• Panel, Instrument (Corner Model) (After S/N D3864)

  1
• 113051 Label, Panel Overlay DH-T/TC (Prior to S/N D3863)

  1
• Label. Panel Overlay DH-T (After S/N D3864)

  1
• 322074 Panel, Front Lower

  1
• 321941 LH Panel W/Cut Out

  1
• 108418 Plug Plastic

  2
• 109034 Washer 13/16 x 1-13/16 Fiber

  2
• 108417 Nut, Plastic

  2
• 100779 Screw, 1/4-20 x 5/8 Truss Head

  6
• 0504822 Screw, 8-32 x 1/2 Pan Head

  4
• 100763 Screw, 10-32 x 1-1/4 Round Head

  2
• 112587 Foot, Cast Grey

  4
• 100141 Nut, Grip 1/4-20 SST

  2
• 317345 Bracket, Door Catch

  1
• 325921 Hook, Door Catch

  1
• 108053 Plug, Corner Post

  2
• 107970 Screw, 8/32 x 1" Filister Head

  48
• 112704 Door Guide, Side Door Left

  2
• 112705 Door Guide, Side Door Right

  2
• 112703 Door Guide, Front Door Left

  1
• 112702 Door Guide, Front Door Right

  1
• 100073 Screw, 1/4-20 x 1/2 Truss Head

  3
• 112659 Hamlin Reed Switch

  1
• 108954 Nut Grip 6-32

  4
• 322790 Door Front (Prior to S/N D3863)

  1
• Door Front (After S/N D3864)

  1
• 112687 Door Handle

  1
• 106382 Screw, 6-32 x 3/8 Truss Head

  2
• 108954 Nut, Grip 6-32

  2
• 111026 Magnet

  1
• 325633 Side Door, Upper

  2
• 322788 Side Door, Lower (Prior to S/N D3863)

  2
• Side Door Lower (After S/N D3864)

  2
• 100097 Screw 10-32 x 1/2 Truss Head

  8
• 107966 Nut, Grip 10-32

  2
• 322077 Splash Guard (Prior to S/N D3863)

  2
• Splash Baffle, Side Door (After S/N D3864)

  2
• 323006 Door Stop (Prior to S/N D3863)

  2
• Door Stop (After S/N D3864)

  2
• 107893 Shock Absorber

  8
• 112723 Bolt, 5/16-18 x 15 Full Thread

  2
• 323305 Angle, Door Stop

  2
• 112772 Stop, Delrin Splash Baffle

  2
• 100097 Screw, 10-32 x 1/2 Truss Head

  8
• 108053 Plug, Corner Post

  2
• 107970 Screw 8-32 x 1 Filister Head

  32
• 112704 Guide, Door Left

  2
• 112705 Guide, Door Right

  2
• 325633 Door, Side Upper

  2
• 322788 Door, Lower Side (Prior to S/N D3863)

  1
• Door, Side (After S/N D3864)

  1
• 323221-S Door, Lower Front (Prior to S/N D3863)

  1
• Door, Front (After S/N D3864)

  1
• 100007 Screw 10-32 x 3/8 Truss Head

  6
• 104985 Nut, Plain 10-32

  6
• 322077 Splash Guard (Prior to S/N D3863) (No Longer Used)

  1
• 323006 Stop, Door (Prior to S/N D3863)

  1
• Door Stop (After S/N D3864)

  1
• 100740 Bolt 5/16-18 x 1 Hex Head

  2
• 107893 Shock Absorber

  6
• 323224 Bracket, Corner Machine Door Lift (Prior to S/N D3863)

  1
• Door Lift Corner Machine (After S/N D3864)

  1
• Front Door Bracket (After S/N D3864)

  1
• 323305 Angle, Door Stop.

  2
• 112772 Stop, Delrin Splash Baffle

  2
• 100097 Screw 10-32 x 1/2 Truss Head

  8
• 327260 Side Door Lift (After S/N D 3864)(Not Shown)

  1
• 112723 Bolt 5/16-18 x 15

  2
• 108066 Spring, Extension

  2
• 107397 Block, Spring Hook

  2
• 113757 Door Handle (Standard Machine)(Beginning with S/N D4185)

  1
• 107437 Bolt M6 x 45MM Hex Head

  4
• 107396 Block, Upper Pivot

  2
• 107393 Pin, Pivot

  2
• 107962 Handle, Grip

  2
• 107395 Block, Lower Pivot

  2
• 107420 Nut, Plain M6

  8
• 107436 Screw M6 x 16MM

  6
• 107399 Support, Pivot Block

  2
• 108368 Gasket, Backing

  2
• 304811 Plate, Backing

  2
• 100740 Bolt 5/16-18 x 1 Hex Head

  2
• 107966 Nut, Grip 10-32 w/Nylon Insert

  8
• 322077 Guard, Splash

  2
• 100097 Screw 10-32 x 1/2 Truss Head

  8
• 0509264 Bushing, Side Door

  2
• 0509274 Nut, Acorn 5/16-18

  2
• 0309167 Lift Bar, Door (Standard Machine)

  2
• 322926 Lift Bar, Door (Corner Machine)

  2
• 102376 Washer, Flat

  2
• 104002 Bolt, 5/16-18 x 1-1/2

  2
• 100154 Nut, Plain 5/16-18

  4
• 106013 Washer, Lock 5/16 Split

  2
• 102376 Washer, Flat

  4
• 321927 Spring Anchor Bracket

  1
• 113721 Switch, Reed Aleph (Standard Machine)

  1
• 0509199 Switch, Door Safety (Corner Machine)

  1
• 322797 Door Switch Bracket (Corner Machine)

  1
• 322787 Door Switch Bracket (Standard Machine)

  1
• 0309472 Track, Rear

  1
• 100073 Bolt (1/4 -20 x 1/2 Truss Head)

  8
• 106482 Washer, Lock

  8
• 100003 Nut (1/4-20 Hex Hd)

  8
• 0309469 Guide, Right Hand

  1
• 0309472 Track, Rear

  1
• 0309468 Guide, Left Hand

  1
• 0309470 Support, Rack

  1
• 0309471 Track, Front

  1
• 106727 Screw (10-32 x 5/8 Flat Hd)

  8
• 107966 Nut, Grip (10-32 w/Nylon Insert)

  8
• 100073 Bolt (1/4 -20 x 1/2 Truss Head)

  8
• 106482 Washer, Lock

  8
• 100003 Nut (1/4-20 Hex Hd)

  8
• 0309473 Spacer

  2
• 325632 Rinse Manifold Weldment

  1
• 113027 Connector, Rinse Arm

  2
• 113028 Top Rinse Arm Connector

  2
• 0507445 Spindle, Wash Arm

  2
• 109864 Support, Wash Arm

  2
• 113252 Standpipe, Wash

  1
• 100736 Bolt 1/4-20 x 3/4 Hex Head

  2
• 107967 Nut, Grip 1/4-20

  3
• 109854 Gasket, Standpipe Wash

  1
• 100740 Bolt 5/16-18 x 1" Hex Head

  4
• 106013 Washer, Lock 5/16 Split

  4
• 102376 Washer, Flat

  8
• 100154 Nut, Plain 5/16-18

  4
• 0507443 Spindle, Rinse Arm

  2
• 0508376 Nozzle, Rinse Arm (Prior to S/N D3863)

  12
• 113514 Bearing, Rinse Arm (Replaces 112164)

  4
• 414111 Rinse Arm Assy. (Includes 2 & 3) (Prior to S/N D3863)

  2
• 414110 Rinse Arm Assy (Complete) (After S/N D3864 )

  2
• 0507444 Nut, Rinse Arm

  2
• 109835 Screw (#8 x 1/2 Pan Hd)

  4
• 0707452-SWash Arm Assy. (Includes 6 & 8)

  2
• 0507446 Bearing, Wash Arm

  2
• 305164 Screen 10"

  2
• 324582 Filler Plate

  1
• 100736 Bolt 1/4-20 x 3/4 Hex Head

  4
• 106026 Washer, Flat

  8
• 107967 Grip, Nut 1/4-20 w/Nylon Insert

  1
• 304816 Strainer

  1
• 205988 Connector, Electric Drain Valve

  1
• 104165 Clamp, Hose

  2
• 205990 Hose, Rubber

  1
• 113315 Electric Drain Valve (After S/N D2964)

  1
• 107340 Hose Clamp

  2
• 113048 Overflow Hose

  1
• 324573 Overflow Flange Weldment

  1
• 113047 Gasket, Drain Flange

  1
• 106482 Washer, Lock 1/4 Split

  4
• 100003 Nut Plain 1/4-20 SST

  4
• 327283 Water Deflector (After S/N D3851)

  1
• Support Drain Valve (Not Shown)

  1
• 113622 Thermometer 4 FT. Gas Filled (Replaces 108391)

  1
• 109069 Thermostat W/Cap 110-220˚F

  1
• 201041 Washer

  3
• 201029 Nut, Lock 1/2"

  3
• 322076 Dual Thermostat Bracket

  1
• 110561 Thermostat, Fixed High Limit

  1
• 106482 Washer, Lock 1/4 Split SST

  4
• 100003 Nut, Plain 1/4-20 SST

  4
• 100740 Bolt 5/16-18 x 1 Hex Head

  4
• 108345 Gasket 3 x 3 x 1/8 2"

  1
• 102376 Washer 5/16 x 3/4 x 1/16

  8
• 106013 Washer, Lock 5/16 Split

  4
• 100154 Nut, Plain 5/16-18 SST

  4
• 0509637 Heater 3KW 115V/1PH

  1
• Heater 4.7KW 208-240/380-415V 1/3PH

  1
• Heater 4.7KW 460V/3PH

  1
• Heater 4.7KW 575V/3PH

  1
• 100007 Screw 10-32 x 3/8 Truss Head

  4
• 107966 Nut, Grip 10-32 W/Nylon Insert

  4
• 111092 Float Switch

  1
• 104882 Washer

  2
• 107089 Nut, Jam, 1/2-13

  1
• 111151 C-Clip Float Switch

  2
• 100740 Bolt 5/16-18 x 1 Hex Head

  2
• 102376 Washer, Flat 5/16 x 3/4 x 1/16

  2
• 108954 Nut, Grip 6-32 W/Insert

  2
• 110562 Thermostat, High Limit

  1
• 109069 Thermostat, Booster

  1
• 100003 Nut, Plain 1/4-20 SST

  3
• 106482 Washer, Lock 1/4 Split

  5
• 111334 Heater 9KW 208-240/380-415V, 40˚Rise (1 & 3 phase)

  1
• Heater 9KW 480V, 40˚Rise (3 phase only)

  1
• Heater 9KW 575V, 40˚Rise (3 phase only)

  1
• 111266 Heater 18KW 208-240/380-415V, 70˚Rise (1 & 3 phase)

  1
• Heater 18KW 480V, 70˚Rise (3 phase only)

  1
• Heater 18KW 575V, 70˚Rise (3 phase only)

  1
• 109985 Seal, Electric Heater

  1
• 100210 Plug 1/8 SST

  1
• 0509042 Tank, Booster

  1
• 107550 Valve, Pressure Red 3/4"

  1
• 102444 Street Ell 3/4" NPT Brass

  2
• 102651 Nipple 3/4" x 2" Brass

  1
• 111437 Valve 3/4" NPT Hot Water

  1
• 100184 Nipple 3/4" NPT

  4
• 102525 Tee 3/4" x 1/2" x 3/4" Brass

  1
• 100571 Union 3/4" NPT Brass

  1
• 102388 Bushing Reducer 1/2" x 1/4" Brass

  1
• 112437 Valve, Needle 1/4"

  1
• 109879 Fitting, Compress, 3/4 NPT x 7/8 OD

  1
• 205824 Final Rinse Tube

  1
• 107065 Connector, Male 1/4" OD x 1/4 NPT

  1
• 111100 Elbow, Female 1/4" OD x 1/8 NPT

  1
• 109812 Gauge, Pressure 0-100 PSI

  1
• 109816 Overlay, Gauge 20-30 PSI

  1
• 108516 Coil, Solenoid Valve (120V)

  1
• 109903 Kit, Repair, 3/4" Solenoid Valve

  1
• 110768 Strainer, Line 3/4" Brass

  1
• 100156 Locknut, 3/4" NPT Brass

  1
• 100571 Union 3/4" NPT Brass

  1
• Bush Red Face 3/4" x 1/2" Brass (After S/N D3700)

  1
• 100599 Cross., 3/4 NPT Brass

  1
• 108181 Bushing, Reducing 3/4 x 1/4 NPT Plastic

  1
• 107463 Plug, 1/4 NPT Plastic

  1
• 102444 Elbow, Street 3/4 NPT x 90˚ Brass

  1
• 100184 Nipple, Close 3/4 NPT

  1
• 113222 Vacuum Breaker 3/4" NPT

  1
• 109925 Compression Fitting 1/2 NPT x 5/8 OD

  1
• 102489 Nipple, 3/4" NPT x 2-1/2" Brass

  1
• 104682 Thermometer 1/2" NPT

  1
• 102521 Tee 3/4" NPT

  1
• 102505 Plug 3/4 NPT Brass

  1
• 113223 Repair Kit 3/4" Vacuum Breaker

  1
• 102392 Bushing, Reducing 3/4"NPT x 1/2" Brass (After S/N D3700)

  1
• 102444 Street Ell 3/4" NPT Brass

  2
• 0309340 Plumbing Support Bracket

  1
• 110768 Line Strainer 3/4" Brass

  1
• 111437 Valve 3/4" NPT Hot Water

  1
• 109903 Repair Kit, 3/4" Solenoid Valve

  1
• 100184 Nipple, Close 3/4" NPT Brass

  2
• 102442 Elbow 3/4" NPT Brass

  1
• 102470 Nipple, 3/4"NPT x 3" Brass

  1
• 102392 Bushing, Reducing 3/4 x 1/2 NPT Brass

  1
• 109925 Compression Fitting 1/2 NPT x 5/8 OD

  1
• 205824 Tube 1/2 Copper Formed

  1
• 102525 Tee Reduce, 3/4 x 1/2 x 3/4 NPT Brass

  1
• 102388 Bushing, Reducing 1/2 x 1/4 NPT Brass

  1
• 101261 Street Ell 1/4" NPT Brass

  1
• 112437 Needle, Valve 1/4" MPT Brass

  1
• 107065 Adapter, 1/4"OD x 1/4 MPT Plastic

  1
• 111100 Elbow, Female 1/4" OD x 1/8 NPT

  1
• 109812 Gauge, Pressure 0-100 PSI

  1
• 109765 Overlay, Gauge

  1
• 324580 Strainer

  1
• 107966 Nut, Grip 10-32 w/Nylon Insert

  1
• 104203 Clamp, Hose

  2
• 104165 Clamp, Hose

  1
• 107340 Clamp, Hose

  1
• 112383 Hose Pump, Discharge

  1
• 0508515 Hose, Suction

  1
• 100734 Bolt 1/4-20 x 1/2" Hex Head

  1
• 106482 Washer, Lock 1/4" Split

  1
• 110247 Nut, Hex Jam 7/16-20

  1
• 110248 Washer, Flat

  1
• 107463 Plug 1/4"

  1
• 107137 Bolt 10-32 x 7/8 Hex Head

  11
• 100194 Nut, Grip (10-32)

  11
• 0501505 Washer, Lock Int SST #8 (Not Shown)

  11
• 109651 Volute

  1
• 113513 Impeller

  1
• 109653 Gasket, O-ring

  1
• 111111 Pump Seal

  1
• 109649 Flange Assembly 1HP

  1
• 107690 Nut, Jam 3/8-16

  4
• 106407 Washer, Lock 3/8" Split

  4
• 109648 Backing Plate

  1
• 109654 Pump Slinger Washer

  1
• 110734 Stud 3/8-16 x 1-3/8

  4
• 110422 Motor 2HP (208-240V/460V/60/3)

  1
• 110421 Motor 2HP (115V/208-240V/60/1)

  1
• 112163 Motor 1.4HP (115V/208-240V/50/1)

  1
• 0507708 Motor 1.4HP (575V/60/3)

  1
• 100739 Bolt 5/16-18 x 3/4 Hex Head

  4
• 102376 Washer, Flat 5/16

  4
• 106013 Washer, Lock 5/16-18 SST

  4
• 100142 Nut, Grip 5/16-18

  4
• 100754 Screw, Flat 10-32 x 1/2

  4
• 110270 Washer, Countersunk SST

  4
• 109645 Kit, Pump (Includes 16, 18, 20, 23, 24)

  1
• Complete 2HP (208-240V/460V/60/3PH)

  1
• Complete 2HP (115V/208-240V/60/1PH)

  1
• Complete 2HP (575V/60/3PH)

  1
• 0501361 Switch, On-Off (Prior To S/N D3863)

  1
• Circuit Breaker On/Off 5Amp (After S/N D3864)

  1
• 112390 Lite, Red (Power) (Prior to S/N D3863)(No Longer Used)

  1
• 112391 Lite, Amber (In-Cycle)(Prior to S/N D3863)

  1
• Pilot Light 120V Green (After S/N D3864)

  1
• 113054 Switch, Time Select (4 Position)

  1
• 113055 Contact Block (NO)

  1
• 113056 Contact Block (NO)

  2
• 112086 Overlay, Wash 150˚F

  1
• 113622 Thermometer, 4FT Gas Filled (Replaces 108391)

  1
• 109812 Gauge, Pressure 0-100 PSI

  1
• 109756 Overlay, 20-30 PSI

  1
• 113051 Label, Panel Overlay DH-T/TC (Prior to S/N D3863)

  1
• Label Panel Overlay (After S/N D3864)

  1
• Label Panel Overlay Corner Model (After S/N D3864)

  1
• 900911 Timer Board (Prior to S/N D3863)

  1
• Timer Board (After S/N D3864)

  1
• 106925 Block, Fuse (30A, 3 Pole)

  1
• 100922 Fuse, 20A (DHB-T) 208-240/380-415/3

  3
• 100913 Fuse, 10A (DHB-T) 480V/3

  3
• 100922 Fuse, 20A (DH1-T) 208-240/380-415/3

  3
• 100913 Fuse, 10A (DH1-T) 480V/3

  3
• 0508676 Fuse, 30A (DH1-T) 115V/1

  2
• 100929 Fuse, 30A (DH1-T) 208V/1

  2
• 100929 Fuse, 30A (DHB-T) 208V/1

  2
• 111904 Contactor, Booster Heater (40A, 3 Pole) (All Models)

  1
• 111904 Contactor, Wash Tank Heater (40A, 3 Pole) (All Models)

  1
• 108122 Contactor, 2HP Wash Motor (12A, 3 Pole) (All Models)

  1
• 112691 Overload, Motor 2HP Wash (All Models) 208-240V/3

  1
• 112692 Overload, Motor 2HP Wash (All Models) 575V/3

  1
• 111632 Overload, Motor 2HP Wash (DH1-T) 115V/1

  1
• 111632 Overload, Motor 2HP Wash (DH1-T) 208-240V/1

  1
• 107366 Board, Terminal

  1
• 112382 Relay (3PDT, 10A, 120VAC coil)

  1
• 111068 Relay (2PDT, 10A, 120VAC coil)

  2
• 113314 Timer, Infintec 600 Second (Drain Timer)

  1
• 0509564 Label, Chemical Connections (Not Shown)

  1
• 111833 Block, Terminal (3 Pole) (Main Power)

  1
• 109064 Transformer (208-240/1 & 3, 480/3)

  1
• (208-240V/1-3PH, 380-415V/3PH, 480V/3PH, 575V/3PH)

  1
• 112484 Fuse, 1.5A, 600V (ATDR) 208-240V/1-3PH

  2
• 112483 Fuse, 1.8A, 600V (ATDR) 380-415V/3PH

  2
• 112887 Fuse, .5A, 600V (ATDR) 480V/3PH

  2
• 112887 Fuse, .5A, 600V (ATDR) 575V/3PH

  2
• 106402 Block, Fuse (2 Pole) (115V Only)

  1
• 107289 Fuse, 2.5A, 250V (ATDR) 115V Only

  2
• 103310 Wire Lug, Ground (Not Shown)

  1
• 101273 Rack (Flat Bottom)

  1
• 101285 Rack (Peg)

  1
• 112387 Line Strainer/PRV Combo

  1
• 113281 Rack, Sheet Pan (Not Shown)

  1