Справочник ПользователяСодержаниеSERVIS 21601OPERATOR’S MANUAL1RHINO®1To the Owner/Operator/Dealer2BOOM ROTARY CUTTER1Alamo Group Ag. Division is willing to provide4one (1) AEM Mower Safety Practices Video4TABLE OF CONTENTS5General Safety Instructions and Practices8Operator Safety Instructions and Practices9Connecting & Disconnecting Implement Safety Instructions & Practices11Equipment Operation Safety Instructions and Practices12Maintenance and Service Safety Instructions and Practices18Transporting Safety Instructions and Practices20Concluding Safety Instructions and Practices22Decal Location231. D389 1 DANGER Multi-Hazard242. D388 1 DANGER Multi-Hazard243. D401 1 WARNING 1000 RPM (Not Shown-Apply to D388 if 1000 RPM)244. 02962764 2 WARNING Pinch Points245. D416 1 IMPORTANT Service Hydraulic System246. 02962765 1 DANGER Crushing and Pinch Points247. 999001 1 WARNING Tractor Safety248. 00753840 1 DANGER Stay Clear when Lowering Wing249. 02965262 1 WARNING Oil Leaks2410. 02958241 1 DANGER Boom Safety2411. 00760657 1 IMPORTANT Genuine Rhino Parts2412. D303 2 NAME LOGO RHINO Name2413. 00764866 4 NAME LOGO Servis 2160 Name2414. D302 1 LOGO Rhino Logo (Small)2415. D304 2 LOGO Rhino Logo (Big)2416. 02965093 1 ATTENTION Do not Overspeed Engine2417. 02964509 2 INSTRUCT Unhitching Instructions2418. D395 1 IMPORTANT Replace Blades in Pairs2419. NFS 1 SER PLT Serial Number (Not Shown)2420. 1458392 1 REFLECT Red Reflector2421. 1458393 1 REFLECT Yellow Reflector2422. 03200347 * REFLECT SMV Sign2423. 00776031 1 ________ Canister2424. 10058000 3 ________ Bolt2425. 00024100 3 ________ Flatwasher2426. 02959924 3 ________ Locknut2427. 000678 2 INFO Grease Fitting Inside24Decal Description25Federal Laws and Regulations33SAFETY SECTION7INTRODUCTION SECTION79TRACTOR PREPARATION841. Move left rear tire out so that it is 50 inches minimum from the outside of left rear tire to the center of tractor. Then move the right rear tire out so that it is 96 inches minimum between the outside of the left and right rear tires. Refer to y...842. Extend front wheels out so that it is 55" inches between the inside of the tires. Asm-B-0030.843. Install 00749117 Safety Decal on left fender or elsewhere clearly in operator’s view.84MOWER TO TRACTOR ATTACHMENT85DRIVELINE LENGTH CHECK PROCEDURE861. Separate two halves of driveline and connect one half to tractor and the other half to mower.862. Lower mower to normal operating position.863. Bring the two driveline halves together as shown in figure 6. At this maximum compressed length there should be 1-1/2 inches or more clearance from tubes bottoming out. If not, shorten the driveline to obtain clearance. Shorten shield tubes and sl...864. Raise mower to transport position. Check driveline length at this maximum extension to make sure profile tubes are always engaged at least 8 inches.86HOSE CONNECTION87ATTACHMENT OF HYDRAULIC HOSES88HOSE CONNECTIONS ELECTRONIC88HOSES TO VALVE CONNECTIONS FOR ELECTRONIC CONTROL (OPTIONAL)89MOUNTING THE REMOTE COMMAND HANDLE90HOSE CONNECTIONS (DIRECT)91HEAD ATTACHMENT92HOSE ATTACHMENT92HYDRAULIC RELIEF ATTACHMENT (OPTIONAL)931. Remove the top link of the three point from the tractor.932. Connect the center lug (1) of the Hydraulic Relief Arm (HRA) to the tractor, with the double lugs (2) up, where the top link was removed.933. Back the tractor up to the SERVIS 2160 and connect the lower arms (3) of the three point, making sure that the HRA does not interfere with the SERVIS 2160.934. Attach the top link of the three point between the SERVIS 2160 and the double lugs (2) on the HRA.935. Connect the SERVIS 2160 Hydraulics to the tractor so that they are functional.936. Lift the three point of the tractor so that the SERVIS 2160 is at the desired height.937. Carefully adjust the SERVIS 2160 hydraulics so that the lower arms (3) of the HRA align with the holes (4) on the SERVIS 2160.938. Bolt the HRA arms to the SERVIS 2160.939. Relieve pressure from the tractor three point.93STARTING UNIT941. Make sure unit has been properly assembled, all cylinders, Hoses, and the driveline have been connected.942. Run the mower for about 2 - 3 minutes to fill hydraulic lines and hoses with fluid.943. Check the fluid level at sight gauge (Asm-B-0011). If oil is below sight gauge fill as required to bring to sight gauge.944. Remove the filler cap. (Asm-B-0007)945. Fill the hydraulic reservoir until the fluid is visible through the sight gauge. (Asm-B-0010)946. Avoid hydraulic contamination by filtering the hydraulic oil while filling the hydraulic tank. Filter buggies or carts are commercially available for hydraulic system clean-up. These consist of a high-efficiency, high- capacity filter, a circulati...957. When adding hydraulic oil, use only new oil from a sealed barrel. Used oil or oil from an open barrel may contain high levels of contamination. Transfer the oil into the hydraulic tank by using a hydraulic filter pump unit equipped with a properly...958. Run the mower at PTO operating speed (540 or 1000 RPM) for 20 minutes while checking for any a leaks and making sure mower is operating correctly.951. The Right side and top of the operators compartment must be completely protected as shown. In the case of a tractor with a ROPS mounted hard canopy, only the right side will need to be protected.962. The grating must be not larger than 1-1/2: by 2-1/4", but not so small as to block vision. The frame should be made for 1" square tubing, or equivalent.963. The right side must be completely protected (floor-fender-roof) as shown in FIGURE 20, and extend from the engine hood to at least 12" behind the back of the operator seat. The roof must be at least 48" above the seat.964. No grating on the front or back as it will block vision for driving.965. Only use clamp type attachment on the ROPS. Do not drill, tap, or weld to the ROPS. You may (provided that it is strong enough) attach L-brackets to the fender and to the floor board, to secure the rest of the cage.96ASSEMBLY SECTION83Pre-Customer Delivery Check List971. Is oil level in the tank even with the sight gauge on the tank?972. Has the proper oil been used in the system?973. Does Boom machine movement match operation decal - Swing, Lift, Dipper, and Tilt?974. Is control valve free and does not stick?975. Are all hoses tight and do not leak?976. Are all decals in place? See manual for decal description and placement.977. Have all grease points been adequately greased?978. Are all bolts tight?979. Have all hoses been properly routed so that hoses do not kink or bind when boom9710. Is machine equipped with proper operator protection? Non-cab tractor must have cage.9711. Is head rotation correct? On rotary heads (looking from the top of the deck) rotation9712. Are spindle housing bolts tight? Is spindle assembly tight? Are bolts that hold9713. Does head operate smoothly at normal operating speed? Head should not97OPERATION SECTION99RHINO 2160 BOOM MOWER100OPERATION INSTRUCTIONS1001. Standard Equipment and Specifications101HYDRAULIC BOOM ROTARY CUTTER101EXTRA EQUIPMENT OPTIONAL EQUIPMENT1012. OPERATOR REQUIREMENTS1023. TRACTOR REQUIREMENTS1033.1 ROPS and Seat Belt1033.2 Operator Thrown Object Protection1043.3 Tractor Lighting and SMV Emblem1043.4 Tractor Ballast1053.5 Tractor Safety Devices1053.6 Front End Weight1063.7 Power Take Off (PTO)1064. GETTING ON AND OFF THE TRACTOR1064.1 Boarding the Tractor1074.2 Dismounting the Tractor1075. STARTING THE TRACTOR1086. SETTING THE MOWER1097. PRE-OPERATION INSPECTION AND SERVICE1097.1 Tractor Pre-Operation Inspection/Service1117.2 Boom Unit Pre-Operation Inspection and Service1117.3 Cutting Component Inspection1167.4 Blade Bolt Inspection1188. DRIVING THE TRACTOR AND IMPLEMENT1218.1 Starting the Tractor1228.2 Brake and Differential Lock Setting1228.3 Driving the Tractor and Boom1239. OPERATING THE TRACTOR AND IMPLEMENT1249.1 Foreign Debris Hazards/Overhead Obstructions1249.2 Operating the Control Valves1259.3 Operating Speed and Ground Speed1289.4 Operating the Attached Mower Heads1289.5 Shutting Down the Attached Head13010. TRACTOR, BOOM, AND ATTACHED HEAD STORAGE130DETACHING AND STORING13110.1 Quick - Hitch1311. Swing the mower head to the rear.1312. Place mower head on the ground. Make sure dipper section is vertical.1313. Disconnect PTO.1314. Level the frame by adjusting the boom.1315. Lower the stands onto the ground.1316. Disengage the locking mechanism on the quick hitch.1317. Lower the 3-point hitch arms until quick hitch comes off the frame.13110.2 Hydraulic Relief Arm1311. Swing the mower head to the rear.1312. Place the mower head on the ground. Maker sure dipper section is vertical.1313. Lift the 3-point hitch to keep pressure on the frame.1314. Lower the stand slightly above the ground.1315. Lower the 3-point hitch lift arms, until stands are on the ground.1316. Adjust boom to level frame.1317. Unbolt the Hydraulic Relief Arm.1318. Disconnect the top link.1319. Disconnect PTO.13110. Remove valve or remote control box from the tractor or any other hoses, cables, etc. that might still be connected from the mower to the tractor.13111. Remove the lower arms.13111. TRANSPORTING THE TRACTOR AND IMPLEMENT13211.1 Transporting on Public Roadways13411.2 Hauling the Tractor and Implement13612. TROUBLESHOOTING GUIDE137TO THE OWNER/OPERATOR/DEALER151RHINO150LIMITED WARRANTY1501. LIMITED WARRANTIES1501.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the ...1501.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1501.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1501.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1502. REMEDIES AND PROCEDURES.1502.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1502.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1502.03. Purchaser is responsible for returning the goods in question to the Dealer.1502.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:150(a) Repair or replace the defective goods or part(s) or150(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1502.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1503. LIMITATION OF LIABILITY.1503.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1503.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1503.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1503.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1504. MISCELLANEOUS.1504.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1504.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1504.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1504.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.150Untitled35MAINTENANCE SECTION139LUBRICATION INFORMATION140Lubrication140DRIVELINE LUBRICATION141MAIN DRIVELINE & CAT 4 SAFETY SHIELD142HYDRAULIC OIL, FILTERS AND COMPONENTS144BLADES145HARDWARE145BLADE SERVICING145BLADE SHARPENING146BLADE REMOVAL146BLADE CARRIER REMOVAL147BLADE CARRIER INSPECTION147BLADE CARRIER INSTALLATION148BASIC TROUBLESHOOTING OF ELECTRONIC CONTROL VALVE148CONTROL HANDLE1481. Check electrical supply with a voltmeter. Connect the positive lead from the meter to the red wire that supplies power to the handle and connect the other lead to the frame of the vehicle. Reading should be 12- 14 volts. Be certain that the ground...1482. Check for power at valve or load. Connect positive lead to each of the wires that supply the load, connect the other lead to vehicle ground. Operating buttons on handle should turn each wire on/off, 12-14 volts.1483. Check for proper grounding of valve or load. Connect positive lead to the valve block or to the ground connection of the load, connect the other lead to the vehicle frame (ground). There should be little or no voltage present. If there is a readin...1484. If voltage is present at coil terminal and ground connection is good, check to see if solenoid coil is being energized by touching the large nut on the top of the coil with a screwdriver or small wrench. When coil is energized, the tool will light...148STORAGE1491. Thoroughly clean the cutter.1492. Lubricate the cutter as covered in Maintenance Section.1493. Tighten all bolts and pins to the recommended torque.1494. Check the cutter for worn or damaged parts. Make replacements immediately.1495. Store the cutter in a clean, dry place with the cutter housing resting on blocks.1496. Use spray touch-up enamel where necessary to prevent rust and maintain the appearance of the cutter.149PROPER TORQUE FOR FASTENERS149Размер: 14,0 МБСтраницы: 152Язык: EnglishПросмотреть
