Crown Boiler 24-07 用户手册

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16
  When you start, grind surfaces between 
adjoining sections should be approximately 
3/8” apart.  Use three (3) or four (4) passes at 
tightening the four (4) draw-up rods a little at 
a time so that sections are pulled up evenly. 
During the last pass, pay close attention to the 
silastic sealant as it squeezes when the sections 
come in close contact.  The silastic sealant will 
continue to squeeze out wafer thin until the 
sections are connected metal to metal.  While 
tightening the nuts, close attention should be 
given to the connection area to determine that 
the silastic has stopped squeezing out from 
between the sections.  This will give assurance 
that the sections are assembled metal to metal.  If 
the silastic has stopped squeezing out from the 
connection and the sections still do not appear 
to be drawn metal to metal, measure any gaps 
between the sections with a feeler gauge.  A 
maximum gap of .025” is acceptable.  Gaps 
should be measured at the outer edge of the 
connection.  DO  NOT  PUNCTURE  THE  
GASKET  CREATED  BY  THE  FIBERGLASS  
ROPE  AND  SILASTIC  
   SEALANT  WITH  THE  FEELER  GAUGE.
WARNING
Do not over torque draw up nuts after grind
surfaces meet.
   KEEP NIPPLES ALIGNED WITH NIPPLE 
PORTS.  If necessary, tap edge of nipples lightly 
with a blunt tool or rod to keep nipples from 
cocking while sections are being drawn-up.  DO 
NOT DRAW UP SECTION WHEN NIPPLES 
ARE COCKED.  If the torque required becomes 
Figure 9:  Draw-Up Rods (Alternating Pattern - 
Manual Draw-up)
2.  ASSEMBLY OF SECTIONS (HYDRAULIC DRAW-
UP)
  The entire boiler assembly may be drawn up at one  
time using hydraulic draw-up equipment providing  
the operation is completed within four (4) hours after 
application of the sealant.
a.  Repeat steps 1a through 1k under “Field  
Assembled Sections (Manual Draw-Up).”
b.  Continue driving sections in place (in their 
respective order) until all sections are in the 
assembly.  Ground surfaces between adjoining 
sections should be spaced 1/4” to 3/8” apart.  
Spacing of more than 3/8” will limit number of 
sections that can be drawn up in one unit and  
could indicate cocked nipples.
   
 
 
 
 
 
 
 
 
 
On long boiler assemblies, it may be necessary to 
draw-up a partial block if the entire boiler is not 
ready to be drawn-up tight within four (4) hours  
of the first application of Silastic.  If the block 
assembly time extends overnight, the partial block 
completed must be drawn-up tight before leaving 
the boiler overnight.  If a joint springs out, it must 
be redrawn tight within four (4) hours of first 
application of Silastic to the joint.
c.  Insert the three (3) ¾” draw-up rods (and  
couplings, if appropriate) through the tapped holes 
in the rear section extending them through the 
excessive, periodically place a heavy block of 
wood over each nipple port and strike as squarely 
as possible with several blows to relieve tension 
on the draw-up rods.  
n.  CONTINUE ASSEMBLING SECTIONS IN 
THEIR RESPECTIVE ORDER alternating 
the draw-up rods from the upper to lower set 
of holes in draw-up lugs.  Be certain that all 
sections are drawn up IRON-TO-IRON at all 
three (3) nipple ports.
  BE SURE TO APPLY THE SEALANT to 
the groove in the ground joints between 
adjacent sections as the boiler operates with a 
positive pressure in the firebox and products of 
combustion will escape between sections unless 
the sections are properly sealed.  The sealant 
should be applied before each section is placed 
on the assembly.
o.  If a joint springs apart it must be redrawn tight 
within four (4) hours of the time of application of 
Silastic to that joint.
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