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PAGE 4 — INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07)
TABLE OF CONTENTS
Proposition 65 California Warning ............................. 2
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Safety Message Alert Symbols .............................. 6-7
Important Safety Instructions ............................... 8-13
Introduction ............................................................. 14
Installation Overview .......................................... 15-16
Genset Sizing ..................................................... 17-21
Determining Load Characteristics...................... 22-26
Environmental Consideration — dB(A) .............. 27-32
Application
Application
Application
Application
Application
Mechanical Installation
Mechanical Installation
Mechanical Installation
Mechanical Installation
Mechanical Installation
Mounting Foundation ......................................... 33-34
Mounting Genset .................................................... 35
Mounting — Vibration Isolators ............................... 36
Fuel System ....................................................... 37-45
Exhaust System ................................................. 46-49
Battery System ................................................... 50-51
Installing New Battery ........................................ 52-53
Testing Battery ................................................... 54-55
Charging Battery ................................................ 56-59
V
V
V
V
Ventilation and Cooling
entilation and Cooling
entilation and Cooling
entilation and Cooling
entilation and Cooling
All specifications in this
manual are subject to change
without notice.
Ventilation and Cooling ...................................... 60-61
Mounted Radiator Cooling ................................. 62-63
Remote Radiator Cooling .................................. 64-65
Hot Well Cooling ...................................................... 66
Heat Exchanger Cooling ......................................... 67
Coolant Treatment ................................................... 68
Electrical Installation
Electrical Installation
Electrical Installation
Electrical Installation
Electrical Installation
DC Control Wiring ................................................... 69
Control Box Back Panel...................................... 70-72
AC Electrical Connections .................................. 73-75
System Grounding ............................................. 76-77
Equipment Grounding ............................................. 78
Electrical Distribution System .................................. 79
Pre-Start Preparation......................................... 80-81
Appendix
Appendix
Appendix
Appendix
Appendix
Installation Checklist ......................................... 82
Table 25, Main-Line Circuit Breakers ................ 83-84
Table 26, Generator Specifications ................... 85-87
Table 27, Engine Specifications ........................ 88-91
Table 28, Dimension and Weights..................... 92-93
 NOTE