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Precision Routing 
There are many applications where precision routing is 
required, such as template routing, dados, fluting, and inlays. 
Inlaying a secondary component, such as hardware, into an 
existing substrate is typically where the greatest level of 
precision is required. In the example below, both the width of 
cut and depth of cut need to be precisely controlled for the 
component to fit tightly into the dado and flush with the 
surface. 
There are many methods for controlling the size 
(width in this example) of a cutout. A template system 
such as the MFS guide (shown on page 13) is very 
effective for making multiple copies of the same cut. 
For this example, the guide rail attachment is used 
because it permits fine adjustment to ease the cut to 
the exact size through test-fitting. 
Hardware Inlay Example using the Turret Latch 
The primary basis for this example is using the turret latch and fine 
adjustment dial to precisely control the depth of cut for a multi-
pass dado to inlay a component at a precise depth, such 
as flush to the surface. 
► 
If you do not have a router bit that is the 
exact width of the component to be 
inlayed, then use a router bit that is 
slightly narrower than the desired final cut, 
and make progressively wider cuts by 
shifting the router. 
► 
Set up the 
described on page 19, and also shown to 
the right. 
► 
Set the router position so the bit is cutting along 
one side the desired cut. You can make a shallow 
pass to verify the initial position and fine-tune the 
position as described in the 
► 
Engage the 
 and set the initial 
Setting the 
Plunge Depth
 procedure on page 10, but make sure 
the initial depth is slightly shallower than the final depth. 
► 
Gradually increase the router’s horizontal position (width of the cut) using 
the fine adjustment dial on the guide rail attachment until the component 
fits into the width of the cutout. 
16 
OF 2200 EB Router 
► 
Using the fine adjustment dial on the top of the router and the fine 
adjustment dial on the guide rail attachment, gradually increase the depth 
of the cut and clean up the width until the component fits to the desired 
depth (flush with the surface in this example).