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页码 30
Advanced Troubleshooting
309477F
15
General Problem: Low or Fluctuating Output
Specific Problem
Cause
Solution
Pump cycles, but output is low 
or surging
See Basic Troubleshooting
page 9.
Worn or obstructed pump 
valves
Check for worn pump valves as follows:
1. Prime sprayer with paint.
2. Trigger spray gun momentarily.
3. When spray gun trigger is released pump 
should cycle momentarily and stop.
4. If pump continues to cycle, pump valves 
may be worn or obstructed.
5. Pump Service, page 20.
Prime/Spray valve is leaking
Check Prime/Spray valve for debris trapped on 
seat and for worn parts. Torque to 21 N•m (185 
in-lb). Replace if parts are worn using 
Prime/Spray Drain Valve Kit, page 18.
Voltage from electrical outlet is 
too low. Low voltages reduce 
sprayer performance.
Check voltage of outlet. Meter must read 200-260 
V AC.
Reset building circuit breaker or replace building 
fuse.
Repair electrical outlet or try another outlet.
Extension cord is too long or 
not heavy enough gauge
Replace extension cord.
Grounding and Electrical Requirements, page 
7.
Leads from motor or pressure 
switch to control board are 
damaged, loose, pinched, or 
overheated
Be sure terminals are centered and firmly 
connected. Inspect for pinched wiring and wiring 
insulation and terminals for signs of overheating. 
Replace any loose terminals or damaged wiring. 
Securely reconnect terminals.
Motor brushes are worn
Check length of BOTH brushes (brushes to not 
wear evenly on both sides of the motor). Brush 
length must be 6.4mm (0.25 in). If brushes are 
worn replace motor using Motor Kit, page 18.
Motor brush springs are broken If springs are broken replace motor using Motor 
Kit, page 18.
Motor brushes are binding in 
brush holders
Clean brush holders. Remove carbon dust with 
small cleaning brush.
Motor stops before sprayer 
reaches correct pressure (stall 
pressure is too low)
Replace pressure control using Pressure Control 
Switch Kit
, page 18.
Motor armature shorted
Check for shorts using armature tester (growler) 
or perform spin test, Motor Diagnostics, page 
19. If shorts are evident, replace motor using 
Motor Kit, page 18.