Honeywell v4055 用户手册

下载
页码 8
V4055A,B,D,E ON-OFF FLUID POWER GAS VALVE ACTUATOR
7
60-2309—1
3
CHECKOUT AND SERVICE
CAUTION
Equipment Damage Hazard.
Unskilled technicians can cause equipment 
damage.
Only a trained, experienced, flame safeguard 
technician should check out and service this control.
Checkout
After the installation is complete, cycle the valve several times 
with the manual fuel shutoff cock closed before testing the 
system in actual operation.
Service
The actuator is not field repairable except for replacing the 
Auxiliary Switch, Max Flow Limit Switch or Proof-of-Closure 
Switch. See Installation section for procedure. Do not 
disassemble the valve actuator.
If the actuator fails to operate properly, replace it.
1. Turn off the gas supply at the manual shutoff valve 
located upstream from the valve(s) being serviced. 
2. Shut off all electrical power to the valve actuator(s). 
3. Mark and disconnect the wires from the actuator termi-
nals. Remove conduit and disengage the damper link-
age assembly (if applicable).
4. Loosen the two set screws from the valve to lift off the 
actuator.
5. If the actuator is to be replaced and it did not leak 
hydraulic fluid, skip to Step 11.
NOTE: It is good practice to inspect the inside of the 
valve whenever the actuator is replaced. To do 
so, remove the bonnet assembly, inspect the 
valve and bonnet. If all is well, proceed to Step 7.
6. If the actuator leaked hydraulic fluid onto the valve (the 
fluid is red), it must be cleaned off from the valve and 
bonnet assembly.
a. Wipe off the outer valve body.
b. Remove the valve bonnet bolts and lift off the bonnet.
NOTE: V5055/V5097C and E Valves have additional 
internal springs that will push the bonnet up as 
the bolts are loosened.
c. Inspect the inside of the valve.
IMPORTANT
If fluid is present on the inside surfaces of the valve 
body or bonnet surfaces, the bonnet assembly or 
entire valve must be replaced. See Table 8 below for 
the bonnet assembly part number.
d. If the inside surfaces are clear of hydraulic fluid, 
clean the bonnet assembly and be sure to remove all 
hydraulic fluid from the inside and outside of the 
actuator mounting curb. This is the “cup-like” area 
around the valve stem. Avoid using a cleaning solu-
tion as it may damage the rubber seals used in the 
valve.
7. If the valve bonnet assembly is in good condition and is 
not replaced, replace the bonnet seal. Do not reuse the 
old bonnet seal. See Table 9 below for the seal number.
8. Coat seals with grease provided and position in valve 
body/bonnet assembly.
9. Carefully seat the bonnet assembly on the valve body. 
Be sure the seals are in their proper position. On those 
valves with a spring below the disc, be sure the spring is 
centered in the indentation on the inside of the valve 
body.
10. After positioning the bonnet assembly, replace the 
screws removed earlier. 
NOTE: When replacing the bonnet assembly on the 4-
inch valve, draw it evenly into the valve body. 
Finger-tighten the eight bolts. Draw the bonnet 
assembly into the valve by tightening, in order, 
bolts 1, 5, 7 and 3 (two turns each). Repeat until 
the bonnet assembly is seated. Tighten the 
remaining bolts. Torque the bolts as follows:
11. Remount the actuator on the bonnet assembly. Tighten 
the two set screws (50-60 inch pounds).
12. Replace the damper crank arm assembly.
13. Re-attach the wires removed from the actuator terminals 
and turn on the electrical power.
14. With the gas still off, cycle the actuator to check for 
proper mechanical operation.
CAUTION
Be sure to perform a bonnet seal and seat leak 
check after installation.
Be sure to read and follow all instructions that come 
with the actuators, valves, seal and bonnet kits.
Valve Size
Torque
3/4 in. (19 mm) to 1-1/2 in. (38 mm)
55 in.-lb.
2 in. (51 mm) to 4 in. (102 mm)
75 in.-lb.
Table 8. Replacement Bonnets for
V5055/V5097 Gas Valves.
Replacement 
Bonnet
Valve
Valve Size (in in.)
133398AA
V5055A
V5097A
3/4, 1, 1-1/4, 1-1/2
133417AA
2, 2-1/2, 3
136911AA
(On-Off)
4
133398BA
V5055B
V5097B
3/4, 1, 1-1/4, 1-1/2
133417BA
2, 2-1/2, 3
136911BA
(Characterized Guide)
4
133398CA
V5055C
V5097C
3/4, 1, 1-1/4, 1-1/2
133417CA
2, 2-1/2, 3
136911CA
(Proof of Closure)
4
136308AA
V5055D
V5097D
3/4, 1, 1-1/4, 1-1/2
136307AA
2, 2-1/2, 3
136308BA
V5055E
V5097E
3/4, 1, 1-1/4, 1-1/2
136307BA
2, 2-1/2, 3