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Troubleshooting, Adjustment & Service
 6.  Charge the battery until fully charged (until the 
specific gravity of the electrolyte is 1.250 or higher 
and the electrolyte temperature is at least 60° F). 
The best method of making certain a battery is 
fully charged, but not over charged, is to measure 
the specific gravity of a cell once per hour. The 
battery is fully charged when the cells are gassing 
freely at low charging rate and less than 0.003 
change in specific gravity occurs over a three hour 
period.
Jump Starting With Auxiliary (Booster) Battery
Jump starting is not recommended. However, if it 
must be done, follow these directions. Both booster 
and dis-charged batteries should be treated carefully 
when using jumper cables. Follow the steps below 
EXACTLY, being careful not to cause sparks. Refer to 
Figure 55.
 1.  Both batteries must be of the same voltage.
 2.  Position the vehicle with the booster battery 
adjacent to the vehicle with the discharged battery 
so that booster cables can be connected easily 
to the batteries in both vehicles. Make certain 
vehicles do not touch each other.
 3.  Wear safety glasses and shield eyes and face 
from batteries at all times. Be sure vent caps are 
tight. Place damp cloth over vent caps on both 
batteries.
 4.  Connect positive (+) cable to positive post of 
discharged battery (wired to starter or solenoid).
 5.  Connect the other end of same cable to same post 
marked positive (+) on booster battery.
 6.  Connect the second cable negative (-) to other 
post of booster battery.
 7.  Make final connection on engine block of stalled 
vehicle away from battery. Do not lean over 
batteries.
 8.  Start the engine of the vehicle with the booster 
battery. Wait a few minutes, then attempt to start 
the engine of the vehicle with the discharged 
battery.
 9.  If the vehicle does not start after cranking for thirty 
seconds, STOP PROCEDURE. More than thirty 
seconds seldom starts the engine unless some 
mechanical adjustment is made.
 10. After starting, allow the engine to return to idle 
speed. Remove the cable connection at the engine 
or frame. Then remove the other end of the same 
cable from the booster battery.
 11. Remove the other cable by disconnecting at the 
discharged battery first and then disconnect the 
opposite end from the booster battery.
 12. Discard the damp cloths that were placed over the 
battery vent caps.
 
A
C
B
D
D
A
E
F
This hook-up is for negative grounded vehicles.
Callout Description
A
To Starter Switch
B
Starting Vehicle Battery
C
To Ground
D
Jumper Cable
E
Discharged Vehicle Battery
F
Engine Block
Make sure vehicles do not touch.
Figure 55. Jump Starting
WARNING
Any procedure other than the preceding could 
result in:
(1) personal injury caused by electrolyte 
squirting out the battery vents,
(2) personal injury or property damage due 
to battery explosion,
(3) damage to the charging system of the 
booster vehicle or of the immobilized 
vehicle.
Do not attempt to jump start a vehicle having a 
frozen battery because the battery may rupture 
or explode. If a frozen battery is suspected, 
examine all fill vents on the battery. If ice 
can be seen or if the electrolyte fluid cannot 
be seen, do not attempt to start with jumper 
cables as long as the battery remains frozen.
Not 
for  
Reproduction