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MAINTENANCE
60C   01/10
Maintenance Section 5-6
© 2010 Alamo Group Inc.
MAINTENANCE
This valve is a precision device and is not intended for
extensive field adjustment or repair. Field replacement
parts are limited to seal kits, cartridges and tie rod ends.
Beyond replacement of these parts, opening of check
cavities and certain relief valve cavities to examine for
trapped dirt, or resetting main relief valve with the use of a
good pressure gauge, valve should be returned for service.
Dirt and shreds of packing material are the usual causes of
valve malfunction. Be sure that oil supply is kept clean. Use
only factory supplied packings in cylinder repair. Fittings
and hoses must be clean before being removed.
NOTE: Pay close attention to all caution warning notes so
valve will not have to be returned to manufacturer for
reconditioning.
Troubleshooting guide is designed to help qualified
individuals, with valve service training, correct minor
problems which may develop. If valve is under warranty do
not attempt disassembly for repairs. Contact your
authorized dealer. Any attempt to disassemble valve during
warranty period will VOID warranty.
15
Excessive back 
pressure.
Restriction between “in” 
and “out” port and 
reservoir.
16
Paint on valve spool. 
Sticking valve spool, 
or scored valve.
Clean valve spool. Binding 
may be caused by over 
tightened plug, mounting 
bolt, fitting or tie rod bolt. 
See Item 30.
17
Oil leakage past 
spool seal into spool 
cap.
If spool cap contains oil, 
replace spool seal o-ring. 
If o-ring retainer is 
“bellied”, check for 
restriction from “out” port 
reservoir. See Item 30.
18
Broken return 
springs.
Replace broken return 
springs.
19
Bent spool.
Return for factory repair or 
replace with new spool 
section. See Item 30.
20
Foreign particles.
Clean system and valve.
21
Misalignment of 
control handle 
linkage.
Check linkage for binding 
condition.
22
Spool not moved to 
full stroke.
Spool travel should be 
5/16” either way or 5/8” 
total.
23 Relief 
valve 
setting 
in control valve too 
low or defective.
Clean or overhaul relief 
valve or replace cartridge. 
Refer to VALVE SERVICE 
section for proper PSI 
settings.
24
Overload relief valve 
in control valve 
stuck open or 
malfunctioning.
Clean relief. Do not disturb 
pressure setting or replace 
cartridge.
25
Worn control valve.
Replace control valve.
26
Check poppet in 
control valve not 
holding.
Clean check poppet(s) 
carefully. Ensure free 
movement and proper 
seating or replace check 
poppet. See Item 30.
27
Damaged or worn 
spool seals.
Replace spool end seals.
28
Check ball in anti-
cavitation is stuck or 
not seated properly.
Clean anti-cavitation valve 
carefully. Assure that 
checks move freely and 
seat properly or replace 
cartridge. See Item 30.
29
Valve cap and 
center return 
mechanism binding.
Loosen screws holding 
cap on valve (ref. Valve 
Service image). Operate 
valve spool and retighten 
screws.
POSSIBLE CAUSE
CORRECTIVE ACTION