Kawasaki ZX1200-B3H (2004) 数据表

This sheet is intended as a quick reference guide for technicians and service booking staff. Please use it together with the service checklist and refer to the service manual as

needed.

Engine oil

Type

API SE, SF or SG or API SH or SJ with JASO MA

 

Viscosity

SAE 10W-40

 

Capacity (when filter is not removed)

2.5 L

 

Capacity (when filter is removed)

2.8 L

 

Oil Level

Between upper and lower level lines (wait 2 ~ 3 minutes after idling or running)

Fuel system

Throttle grip free play

2 ~ 3 mm

 

Idle speed

1 000 ± 50 r/min

 

Engine vacuum at idle speed

26 ± 1.3 kPA (195 ± 10mmHg)

Coolant

Capacity

3.6 L

Clutch

Clutch lever free play

2 ~ 3 mm

Valve clearance

Exhaust

0.22 ~ 0.31 mm

 

Inlet

0.15 ~ 0.24 mm

Tyre size

Front

120/70 ZR17

 

Rear

200/50 ZR17

Tyre pressure

Front

290 kPa (2.90 kgf/cm², 42 psi)

 

Rear

290 kPa (2.90 kgf/cm², 42 psi)

Final drive

Drive chain slack

25 ~ 35 mm

 

Drive chain wear service limit (20-link length)

323 mm

Brakes

Brake fluid

DOT4

 

Brake pad lining thickness service limit

1 mm

Electrical system

Spark plug gap

0.7 ~ 0.9 mm

20 Nm

Engine oil drain bolt

78 Nm

Steering stem head nut

31 Nm

Oil filter

13 Nm

Spark plug

10 Nm

Cylinder head cover bolts

59 Nm

Engine mounting bolts and nuts (M12)

12 Nm

Camshaft cap bolts

25 Nm

Engine mounting bolts and nuts (M8)

127 Nm

Rear axle nut

44 Nm

Engine mounting bracket bolts (M10)

34 Nm

Brake hose banjo bolts

34 Nm

Muffler body connection nuts

34 Nm

Front caliper mounting bolts

127 Nm

Front axle

15 Nm

Front brake pad pins

20 Nm

Front axle clamp bolts

25 Nm

Rear caliper mounting bolts

59 Nm

Rear shock absorber bracket nut

20 Nm

Front fork clamp bolts (upper)

34 Nm

Rear shock absorber nuts

20 Nm

Front fork clamp bolts (lower)

127 Nm

Swingarm pivot shaft nut

34 Nm

Handlebar bolts

98 Nm

Swingarm pivot adjusting collar locknut

Oil filter

16097-0004

x 1

 

Oil drain bolt gasket

92065-097

x 1

 

Air cleaner element

11013-0005

x 2

 

Spark plug (CR9EKPA)

92070-1254

x 4

 

Front brake pads

43082-0030

x 2

 

Rear brake pads

43082-1257

x 1

 

Rear axle cotter pin

550D4040

x 1

 

Cylinder head cover gasket

11061-0090

x 1

 

Spark plug hole gasket

11061-0105

x 4