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DCa45SSIU4 60 hz generator • operatIon anD partS manUal — rev. #1 (10/24/13) — page 21
The definitions below describe the controls and functions of 
the DCA-45SSIU4 Engine Operating Panel (Figure 5).
1. 
Warning  lamp  — This lamp will illuminate whe a 
critical engine fault has occured.
2. 
preheat lamp — As the engine cranks, this lamp 
will illuminate to indicate automatic preheating of 
the engine glow plugs. When the lamp turns off, this 
indicates that the preheat cycle is complte and the 
engine will start automatically.
3. 
panel light — Normally used in dark areas or at night 
time. When activated, panel lights will illuminate. When 
the generator is not in use be sure to turn the panel 
light switch to the OFF position.
4. 
panel light Switch — When activated will turn on 
control panel light.
5. 
Oil Pressure Gauge — During normal operation this 
gauge should read between 42 ~71 psi. (290~490 kPa). 
When starting the generator the oil pressure may read 
a little higher, but after the engine warms up the oil 
pressure should return to the correct pressure range.
6. 
Water Temperature Gauge — During normal operation 
this gauge be should read between 167°~203°F (75° 
~95°C
7. 
Charging Ammeter Gauge — Indicates the current 
being supplied by the engine’s alternator which 
provides current for generator’s control circuits and 
battery charging system.
8. 
Fuel Gauge — Indicates amount of diesel fuel 
available.
9. 
Tachometer — Indicates engine speed in RPM’s for 60 
Hz operation. This meter should indicate 1800 RPM’s 
when the rated load is applied. In addition a built in hour 
meter will record the number of operational hours that 
the generator has been in use.
10. 
Engine Speed Switch — This switch controls the 
speed of the engine (low/high).
11. 
auto Start/Stop engine Controller (eCU) — This 
controller has a vertical row of status LED's (inset), that 
when lit, indicate that an engine 
malfunction (fault) has been 
detected. When a fault has been 
detected the engine controller will 
evaluate the fault and all major 
faults will shutdown the generator. 
During cranking cycle, the ECU 
will attempt to crank the engine for 
10 seconds before disengaging. 
 
If the engine does not engage (start) by the third 
attempt, the engine will be shutdown by the engine 
controller’s Over Crank Protection mode. If the engine 
engages at a speed (RPM's) that is not safe, the 
controller will shutdown the engine by initializing the 
Over Speed Protection mode.
 
Also the engine controller will shut down the engine in 
the event of low oil pressure, high coolant temperature, 
low coolant level, and loss of magnetic pickup. 
These conditions can be observed by monitoring the 
LED status indicators on the front of the controller 
module.
A. 
mpeC  Control  Switch — This switch controls the 
running of the unit. If this switch is set to the OFF/
RESET position, the unit will not run.  When this switch 
is set to the manual position, the generator will start 
immediately.
 
If the generator is to be connected to a building’s 
AC power source via an automatic transfer switch 
(isolation), place the switch in the AUTO position. In this 
position, should an outage occur, the automatic transfer 
switch (ATS) will start the generator automatically 
via the generator’s auto-start contacts connected to 
the ATS’s start contacts. Please refer to your ATS 
installation manual for further instructions for the 
correct installation of the auto-start contacts of the 
generator to the ATS.
B. 
low oil pressure — Indicates the engine pressure 
has fallen below 15 psi (103 kPa). The oil pressure 
is detected using variable resistive values from the 
oil pressure sending unit. This is considered a major 
fault.
C. 
High Coolant Temperature — Indicates the engine 
temperature has exceeded 230°F (110°C). The engine 
temperature is detected using variable resistive values 
from the temperature sending unit. This is considered 
a major fault.
D. 
Overcrank Shutdown — Indicates the unit has 
attempted to start a pre- programmed number of 
times, and has failed to start. The number of cycles 
and duration are programmable. It is pre-set at 3 
cycles with a 10 second duration. This is considered 
a major fault.
E. 
Overspeed Shutdown — Indicates the engine is 
running at an unsafe speed. This is considered a 
major  fault.
F. 
Engine Running — Indicates that engine is running 
at a  safe operating speed.
engine Operating paneL