用户手册目录PA911OPERATOR’S MANUAL1ALAMO INDUSTRIAL®1To the Owner/Operator/Dealer2REAR-MOUNT1BOOM MOWER1Alamo Industrial Division is willing to provide4one (1) AEM Mower Safety Practices Video4TABLE OF CONTENTS5General Safety Instructions and Practices10Operator Safety Instructions and Practices11Equipment Operation Safety Instructions and Practices13COnnecting or Disconnecting Implement Safety Instructions and Practices19Transporting Safety Instructions and Practices20Maintenance and Service Safety Instructions and Practices22Concluding Safety Instructions and Practices24Decal Location251. 002369 1 DANGER Multiple Hazard Flail262. 02958241 1 DANGER Multiple Hazard Boom263. 02965262 1 DANGER Oil Leak/Penetration264. 02965100 1 INSTRUCT Use Genuine Alamo Industrial Parts265. 02962764 2 DANGER Pinch Points/Scissors266. 02962765 1 DANGER Multiple Hazard/Crushing267. 02965093 1 ATTENTION Do not over speed engine268. 00763977 1 NOTICE Operator’s Manual Shipped with Equipment269. 02977417 1 NOTICE Operator’s Manual Inside2610. 03200437 1 WARNING Pressurized Tank2611. 00769737 1 DANGER Keep Away Thrown Objects2612. 00756005 1 DANGER Rotating Driveline, Entanglement2613. 00756007 1 DANGER Use/Repair Shields & Guards2614. 00756485 1 DANGER Blades, Thrown Objects2615. 00756494 1 DANGER Driveline Hazards2616. 02958241 1 DANGER Boom Mower Multi-Hazard2617. 000678 3 INSTRUCT Grease Fitting Inside2618. 000108 1 INSTRUCT Flail Operating Instructions2619. 02966305 1 INSTRUCT Use Universal Hyd Oil2620. 1290030 1 INSTRUCT EP90 Oil in Speed Increaser2621. 00725746 1 PELIGRO Spanish Warning2622. D103 1 WARNING 540 PTO2623. 03200347 1 REFLECT SMV Sign2624. 1458392 2 REFLECT Red2625. 1458393 2 REFLECT Amber2626. 00773723 1 PELIGRO Rotating Driveline Translation2627. 02976881 1 INSTRUCT Mowing Safety Tips2628. 001651 2 LOGO NAME Alamo Industrial2629. 001650 1 LOGO Alamo Industrial2630. NFS 1 SER PLT Serial Plate2631. 7191852C 1 _________ PA91 Operator’s Manual2632. 02977046 1 _________ AEM Mower Safety Manual2633. 02153100 2 _________ Bolt2634. 00776031 1 _________ Operator’s Manual Canister2635. 10058000 1 _________ Bolt2636. 02919924 3 _________ Locknut2637. 00024100 3 _________ Flatwasher2638. 02982492 1 _________ Bracket, Canister26Decal Description27SAFETY SECTION9Federal Laws and Regulations35These hydraulically driven flail trimmers are designed for medium-duty work. They can mow pastures and control grass and weeds on highways or industrial sites.39For Non-Agricultural use, OSHA, ASAE, SAE and ANSI standards require the use of Chain Guards, Deflectors, or Solid Skirts at all times. The Mower manufacturer strongly recommends the use of Chain Guards, Deflectors, or Solid Skirts for Agricultural p...39At least 20% of the tractor’s total weight must be on the front tires with the Mower lifted to provide adequate traction for safe steering under good conditions. Slow down on hills, rough terrain, and curves.39Mower Orientation: Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile).39ATTENTION OWNER/ OPERATOR40INTRODUCTION SECTION37TRACTOR SELECTION42Horsepower and Weight Requirements42Linkage Requirements42Linkage Isolation42Check Chains/ Stabilizers42Tractor Relief Valve42Tractor Hydraulic Flow Rates42P.T.O. Shaft42Draft Control42TRACTOR PREPARATION43Fitting Operator Guard43Ballast Weight44JOHN DEERE CONVERSION KIT (81- 30- 059)441. A flow limiting valve manufactured by John Deere is available to provide an “open center” external supply sufficient for PA91 requirements. For further advice consult your John Deere dealer.442. Components are available from F.W. McConnel Ltd. to convert the standard “open center” valve. Part No. 81-30-059 consists of a relief valve blanking plug which should be installed in place of existing relief valve. Be careful when extracting t...44DELIVERY451. The machine is delivered in a partially dismantled condition. To make ready for attachment to the tractor it will be necessary to select a hard level surface452. Cut the banding straps and remove the attached articles.453. Fill the reservoir to capacity with oil selected from the chart on Section 3-9 to increase the stability of the machine.454. Remove and discard the transport strap connecting the flail head to the frame and also the lift ram stop strapped to the rod.45ATTACHMENT TO TRACTOR45Si Model451. On Si model, drive the tractor up as closely as possible and connect the return and supply hoses to the tractor. Fit suitable return connection to the tractor and connect the return hose before connecting the supply hose to the tractors external s...452. Swing up the linkage plate and fix securely in position with the nut and bolt provided.453. Adjust tractor drop arms to enable the draft links to lower within 15 ins (375 MM.) of the ground.454. Remove the top link and machine yoke completely.455. Reverse the tractor squarely to the front of the machine, engage draft link pins and secure.456. Attach yoke to the top hitch position on the tractor ensuring the lug for the top link is uppermost.457. Unlimber the machine controls from its storage position and fit into the tractor cab.458. Install the top link between the yoke and upper hitch position on the machine. If necessary, fit Cat I sleeves into the ball ends of the top link.459. Lower the machine to the ground and fit the PTO shaft in position. Ensure that the collar locking devices on the PTO shaft are fully engaged. Wrap the torque chain around the tractor drawbar or any convenient point to prevent the shaft guard from ...4610. Raise the machine to working height.46Ti Model461. Check that the rotor control valve is in the STOP position.462. With PTO engaged on Ti model or with tractor external services activated on Si model, select “Lift Down”. This will level the frame and enable the lower yoke pins to be fitted. Select the hole which will, as near as possible position the PTO s...463. Lower the quadrant lever so that the machines weight is taken by the yoke.464. Adjust the top link to bring the pillar upright.465. Carry out final adjustment of the tractor lift arm leveling box to bring the main frame horizontal. This should be checked with the arms at approximately half reach with the flail head clear of the ground.466. Tighten up the check chains or adjustable stabilizers to hold the machine rigid without side-sway.467. Raise the parking feet in their sockets and secure in the transport position.468. Carefully operate the machine through its full range of movement while checking that the hoses are not strained, pinched, chaffed or kinked and that all movements are functioning correctly.469. Assemble the front hood to the flail head.4610. Fold the machine into the transport position.4611. The machine is now ready to proceed to the work site.46FITTING CONTROL UNIT IN CAB48OIL REQUIREMENTS49Tank49Gearbox49RUNNING UP PROCEDURE50PA91 Ti501. Ensure that the rotor control is in “STOP” position, start the tractor, engage PTO and allow the oil to circulate for about 5 minutes without operation of the armhead control lever. This will allow all the oil to circulate thoroughly through t...502. Operate the armhead levers through their complete range ensuring that all movements are functioning correctly.503. Place the flail head at a safe attitude and move the rotor control to “ON” position. After initial fluctuation due to priming, the rotor should settle to a steady speed. Increase PTO speed to approximately 360 RPM and run for a further five mi...50PA91 Si501. Ensure PTO lever is in neutral position, and isolate tractor hydraulic linkage. Start the tractor and select external service supply on the hydraulic controls. Allow the tractor to run for several minutes before attempting to operate any of the ma...502. While operating, move the levers through their complete range ensuring that all movements are functioning correctly.503. Check the tractor rear axle oil level and top up if necessary.504. Place the flail head at a safe attitude and bring tractor engine revolutions to 1000 RPM to avoid stalling when the starting load is placed on the motor. Engage PTO and allow the rotor to run for several minutes. Do not leave the tractor cab or al...505. After running up the machine, increase PTO speed to approximately 360 RPM. Run machine further for five minutes before disengaging the PTO and stopping tractor. The reason for this running period under a no load condition is to thoroughly circulat...506. Check the hose runs and observe that they are free from any pinching, chafing, straining or kinks. Recheck the oil level in the tank and top up as necessary.50REMOVAL FROM TRACTOR511. Select a firm level site for parking the machine.512. Lower the parking legs and secure.513. Operate the hydraulic service to place the arms at 1/2 to 3/4 reach and with the flail head roller horizontal and level with the bottom of the parking feet.514. Disengage tractor PTO and remove.515. Disconnect stabilizers bars or loosen check chains as applicable.516. Unbolt the control unit from the mounting pillar, remove from tractor cab and stow in a suitable location clear of the ground. On Si models only, the supply and return hoses must be disconnected from the tractor and stowed with their ends covered ...517. Raise the machine on the tractor’s linkage to take the weight off the yoke and remove the lower yoke bolts.518. Lower the tractor draft links and place machine firmly on the ground.519. Remove draft links and top link from the machine, drive tractor away and remove yoke. Blank off the end of the return hose with plug or small plastic bag if a self-seal coupling is not fitted.51STORAGE51PROPER TORQUE VALUES FOR FASTENERS52ASSEMBLY SECTION41ALAMO INDUSTRIAL POWER ARM 9154OPERATING INSTRUCTIONS541. Standard Equipment and Specifications55Standard Specifications55Head Specifications552. OPERATOR REQUIREMENTS563. TRACTOR REQUIREMENTS57Tractor Requirements and Capabilities573.1 ROPS and Seat Belt573.2 Operator Thrown Object Protection573.3 Tractor Lighting and SMV Emblem583.4 Tractor Ballast593.5 Tractor Safety Devices593.6 Tractor Horsepower593.7 3-Point Hitch603.8 Hydraulics603.9 Front End Weight603.10 Power Take Off (PTO)614. GETTING ON AND OFF THE TRACTOR614.1 Boarding the Tractor624.2 Dismounting the Tractor625. STARTING THE TRACTOR635.1 Connecting Attaching Head to the Boom645.2 Connecting Mower Head Hydraulics646. PRE-OPERATION INSPECTION AND SERVICE666.1 Tractor Pre-Operation Inspection/Service666.2 Boom Unit Pre-Operation Inspection and Service677. OPERATING THE BOOM MOWER737.1 Machine Controls737.2 Engaging Drive73Fully Independent Model73Tractor Supply Model737.3 Forward Speed747.4 Tractor Position747.5 Operating Speed747.6 Working Close In and High747.7 Breakaway747.8 Wire Trap747.9 Hedge Cutting Procedure75Upward Cutting75Front Flap Kit (Optional Extra)75Optional Downward Cutting75For Downward Cutting75Reversing Rotation (Si Only)76Reversing Rotation (Ti Only)76Cutting Sequence767.10 Lift Float Kit (Optional)777.11 Flail Types787.12 Machine Configuration788. DRIVING THE TRACTOR AND IMPLEMENT798.1 Starting the Tractor808.2 Brake and Differential Lock Setting818.3 Transport Position828.4 Driving the Tractor and Boom839. OPERATING THE TRACTOR AND IMPLEMENT849.1 OPERATING INSTRUCTIONS841. Engage the PTO shaft at low engine RPM and speed the engine up after blades are fully engaged. Never engage the PTO shaft at a high engine RPM. This could cause damage to the PTO shaft as well as the Speed Increaser and Pump. Always operate PTO at...842. Proper ground speed for cutting will depend upon the height, type, and density of material to be cut. Normally, ground speed will range from 2 to 5 m.p.h. Tall dense material should be cut at low speed while thin medium height material can be cut ...843. Always run the Mower at the highest position which will enable you to obtain the desired cutting results. Allowing the blades to cut into the ground will cause wear and undue strain on the mower frame and mower components.84When cutting foliage and fine shredding is desired, run the mower level or slightly lower in the rear so as to keep the material in the mower until it is shredded. This will require more power but will shred better. When cutting heavy foliage and fin...859.2 Foreign Debris Hazards869.3 Bystanders/Passersby Precautions869.4 Engaging the Power Take Off (PTO)879.5 Operating Speed and Ground Speed889.6 Operating the Mower889.7 Shutting Down the Attached Head909.8 TRACTOR, BOOM, AND ATTACHED HEAD STORAGE9110. TRANSPORTING THE TRACTOR AND IMPLEMENT9210.1 Transporting on Public Roadways9210.2 Hauling the Tractor and Implement9511. TROUBLESHOOTING GUIDE96TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY96Not Working (See sight gauge on tank)96Not Working on the line. pinched places.96TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY97Failure to cut such as grass, weeds, brush,97TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY98OPERATION SECTION53MAINTENANCE SECTION99LUBRICATION1001. Power take-off shaft - The PTO shaft should be regularly examined to ensure that it is in good condition together with the guards. The universal joints should be greased very sparingly, i.e., one shot a week.1002. The two halves of the plastic guard should be checked daily to ensure that they can spin freely on the shaft. The nylon slip rings which support the guard on the drive shaft should be lightly greased at weekly intervals.1003. The telescoping drive shaft should be similarly separated and grease applied to the internal shaft at approximately 100 hour intervals.100HYDRAULIC SYSTEM1011. Carrying all hydraulic servicing in clean, dust-free surrounding.1012. Cleaning off around the reservoir cap before removal, and keeping that area clean.1013. Using clean containers when replenishing the system.1014. Regular servicing of the filtration system.1011. Suction Strainer1012. Return Line Filter101FLOAT KIT ACCUMULATOR TEST101HYDRAULIC PUMPS1021. All pumps are rotate clockwise. No routine maintenance is necessary other than a periodical check for tightness of the mounting bolts and a visual check for oil leakage especially around the pump supply and pressure unions. Where two hose clips ar...1022. Pump serving is limited to replacing seals, gaskets and “O” rings. Servicing should take place under clean dust free conditions. Pumps should be thoroughly washed and their end plates and body lightly identified with scribe marks to ensure cor...1023. When reassembly, lubricate all components with clean oil and tighten down the securing bolts in a diagonal sequence to pull the pumps squarely together. Finally, tightening to a torque load of:1024. Check for freedom of rotation. The pumps should turn freely under a hand load applied on a 6” radius arm. If tight, the lobe seals and/or backing washers have been trapped and the unit must be dismantled to rectify this.1025. After installation, the serviced pumps should be run for several minutes under a “no load” condition before load is gradually applied. During this time, frequent checks should be made of the pump casing temperature. An excessive temperature ri...1026. Generally, it is unwise to replace major components since they have to be matched in sets. Unless this is done, the pump will be inefficient resulting in overheating and power loss. No detailed parts breakdown is shown, but factory reconditioned u...102FLAILHEAD1021. Frequently inspect the rotor assembly for damaged or missing flails. Bolts and nuts securing the flails to the rotor should be regularly checked and kept tight. The correct torque setting for these locknuts is 135 Nm (100 lbs/ft.). Use only the co...1022. Do not attempt to run the rotor with flails missing. Imbalance will cause severe vibration and can rapidly damage the rotor shaft bearings. As an emergency measure, if a flail is broken off or lost, remove another on the opposite site of the rotor...1023. Blunt flails absorb a lot of power and leave an untidy finish to work. They should be sharpened on a grindstone or with a portable grinder periodically. Wear protective gear when sharpening flails.1024. Ensure that the bearing housings and hydraulic mounting nuts and bolts are kept tight. They should be checked during servicing.102CABLE OPERATED ARMHEAD CONTROL VALVE103Replacing Damaged or Worn Spool “O” Rings1031. Release the locknut located on the cable at the back of the sleeve.1032. Remove the two allen headed capscrews that secure the sleeve to the valve block and screw the sleeve back down the threaded portion of the cable to reveal the clevis pin which is then withdrawn from the end of the spool. Take care not to lose the ...1033. Remove the spring cover at the opposite end of the spool and remove the setscrew to release the return spring assembly.1034. Pull the spool through the block out of the return spring end.1035. Remove the “O” ring marked “B” and refit a new “O” ring.1036. Lightly oil the spool and replace it in the block from the return spring end, pushing it through just far enough to clear “O” ring groove at “A”.1037. Fit new “O” ring in groove “A”.1038. Push the spool back through from the cable end far enough to reassemble the return spring assembly and cover.1039. Replace the clevis pin in the spindle eye and reassemble the sleeve. Adjustment of the threaded section, being correct when the handle on the control box, is in a vertical position. Retighten the locknut.10310. The spools are selectively assembled, matched with their mating bores in the block and should not be interchanged.103Main Relief Valve104Non-Return Valve104CABLES104HYDRAULIC RAMS105Ram Seal Replacement - General Information10511. Whenever possible the ram should be removed from the machine and cleaned off before dismantling on a clean work bench.10512. When using a bench vice, do not apply excessive pressure to the ram cylinder - use soft metal jaws when grasping the ram rod.10513. Lubricate all new seals thoroughly prior to assembly.105Angling Arm1051. Unscrew the gland and withdraw the complete rod assembly. Remove piston locking nut, slide the piston and gland housing of the rod.1052. Lubricate all new seals prior to assembly.1053. Replace the gland seals ensuring they are positioned in the same location from which they were removed. Carefully place the gland housing complete with seals back on the rod.1054. Separate the piston halves and discard rod seals. Rebuild the piston onto the rod, fitting a new piston rod “O” ring.1055. The piston seals can be replaced in conjunction with the above operation, or alternatively, gently pried into position after the piston and locking nut are reassembled.1056. Refit the piston locking nut using “Permabond A113” or a similar medium strength thread locking compound.1057. Reassemble the complete rod into the ram cylinder. Screw in gland housing and tighten.105Reach Ram1051. Unscrew the gland nut using a C spanner and withdraw the complete rod assembly.1052. Remove the piston using a peg scanner and slide off the gland housing.1053. Replace the seals as necessary.1054. Ensure that seals are replaced in the same attitude and in the same position from which they came.105ROTOR CONTROL VALVE/RELIEF VALVE106Relief Valve106Replacing Worn or Damaged “O” Rings1061. The cable and spring centering mechanism must be removed. The brass bobbin at either end can be extracted and the “O” rings can be removed from their locations using a soft hooked implement.1062. Replace the “O” rings carefully feeding them over the spool ends.1063. Replace the brass bobbins and reassemble the spring centering mechanism and cable to the valve.106P.T.O. GEARBOX106HYDRAULIC MOTOR106Replacing Shaft Seals1071. The double shaft seal assembly must be assembled with the 7 MM. wide single lip seal fitted first with the 1 MM. thick lip support washer on top.1072. The back of the double lip seal should be filled with a light grease before fitting with the wiper lip outermost.1073. The seal kit, Part No. 86-99-166 is a universal Cassapa motor sealkit. It may contain more seals than are necessary; care must be taken in selecting the correct seal to use.107HYDRAULIC HOSES107Hose Replacement1071. Replace one hose at a time to avoid the risk of wrong connections.1072. When the hose is screwed to an additional fitting or union, use a second spanner on the union to avoid breaking seals.1073. Do not use jointing compound on the threads.1074. Avoid twisting the hose. Adjust the hose line to ensure freedom from rubbing or trapping before tightening hose end connections.1075. Before changing hoses, study the installation. These should be positioned so that their worm drive barrels are opposed at 180 degrees to reduce the possibility of air entering the system.107Hose Warranty107Keep children away from danger all day, every day...109Equip tractors with rollover protection (ROPS) and keep all machinery guards in place...109Please work, drive, play and live each day with care and concern for your safety and that of your family and fellow citizens.109TO THE OWNER/OPERATOR/DEALER109ALAMO-INDUSTRIAL108LIMITED WARRANTY1081. LIMITED WARRANTIES1081.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser1081.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1081.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1081.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1082. REMEDIES AND PROCEDURES.1082.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1082.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1082.03. Purchaser is responsible for returning the goods in question to the Dealer.1082.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:108(a) Repair or replace the defective goods or part(s) or108(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1082.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1083. LIMITATION OF LIABILITY.1083.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1083.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1083.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1083.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1084. MISCELLANEOUS.1084.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1084.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1084.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1084.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.108ALAMO INDUSTRIAL108An Alamo Group Company108Post Office Drawer 549108Seguin, Texas 78156108文件大小: 8.5 MB页数: 110Language: English打开用户手册