用户手册目录Combination Sleever, Bosom, Body and Yoke Press1CSBBYMV1Table of Contents3Notes4Safety Information5Explanation of Safety Messages5NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.5Important Safety Instructions5NOTE: The WARNING and IMPORTANT instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution, and carefulness are factors which CANNOT be ...51. Read all instructions before using the press.52. Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the press.53. Do not allow children to play on or in the press.54. Do not reach into the press while the press is in operation.55. Do not install or store the press where it will be exposed to water and/or weather.56. Do not tamper with the controls.57. Do not repair or replace any part of the press, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out.58. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the press to the electrical power source.59. Use press only for its intended purpose, finishing garments.510. ALWAYS disconnect the press from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.511. Install the press according to the INSTALLATION INSTRUCTIONS. All connections for steam, electrical power and grounding must comply with local codes and be made by licensed personnel when required.612. Replace worn power cords and/or loose plugs.613. Never operate the press with any guards and/or panels removed.614. DO NOT operate the press with missing or broken parts.615. DO NOT bypass any safety devices.616. Failure to install, maintain, and/or operate this press according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.6NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or oper...6Operation7Overall Dimensions and Connecting Data7Figure 17Dimensions and Specifications8dimensions of buck before padding is applied8Figure 28Utility Specifications9Electric930.7929.5914.8916.89N/A9N/A9N/A9N/A9N/A924.5923.6911.8913.49N/A911.8911.89N/A93+ grd93+ grd93+ grd93+ grd93+ grd93+ grd93+ grd9N/A9N/A9N/A9N/A9N/A94 x 6 mm294 x 6 mm29N/A9N/A94.694.09Compressed Air980 - 100 psig95.6 - 6.9 bar91.2 ft3/cycle9034 m3/cycle965 psig94.48 bar9Steam9125 psig98.6 bar9110 psig97.58 bar986 lbs/hr939 kg/hr92.5 bhp924.51 kW9Steam Return986 lbs/hr939 kg/hr9Shipping Information10111 in.10282 cm1042 in.10107 cm1082 in.10208 cm102470 lbs.101120 kg10NOTE: Applicable codes, ordinances, specifications and/or other governing data related to installation must be complied with. The materials listed in Table 1 may or may not conform to these requirements.10Materials Required10Local10As required10Local10As required10Local10Local10Local10As required10Local10Local10As required10Local10As required10Local10Table 110Receiving Inspection11Moving and Locating Press11Foundation Requirements11Uncrating111. Remove wooden crate. Move the press to area of final location and remove wooden skid. Remove all panels.112. Install left end guard using attached hardware before opening press heads. Refer to Figure 1 for location if needed.113. Remove any shipping material on heads and buck.114. Carefully remove any shipping braces using a hammer or any long-handled striking device, to knock shipping braces away from unit. Avoid using excessive force to remove brace. Excessive force applied to the braces can result in damage to un...11Anchoring and Leveling Press12Figure 3121. Place machine in desired location.122. Trace the 6anchoring holes onto the floor.123. Move the press aside.124. Drill the floor in all 6 places with a masonry bit so that it will accept the 5/8"-11 expansion anchors.125. Insert 5/8"-11 expansion anchors into holes.126. Using 5/8"-11 Grade 5 expansion bolts, expand each anchor by turning the bolt into the anchor until the bolt is secure and the anchor is fully expanded.127. Remove the bolts and reposition the machine over the anchors.128. Place a level across carriage rails at A and adjust left end leveling bolts. Refer to Figure 3.129. Move level to location B and adjust right end leveling bolts. Refer to Figure 3.1210. Place level along inside carriage rail at C and raise or lower either end of press as necessary. Turn leveling bolts equal amounts to maintain alignment at A and B.1311. Use a level to recheck A, B, and C.1312. Turn two center leveling bolts until they just touch the floor.1313. Tighten leveling bolt jam nuts and bolt press to floor.1314. Use a level to recheck A, B and C.1315. Install two 5/8" washers on each of the 5/8"-11 Grade 5 anchoring bolts.1316. Place anchoring bolts with washers into expansion anchors.1317. Tighten all anchor bolts and torque to 80 ft./lbs.1318. Use grout if required.13Items Shipped in Box13NOTE: Eccentric wrench will be used later for adjusting buck carriage roller throughout life of press. Keep hi-temp lubricant for maintenance.13Figure 413Connecting Steam Supply and Returns13NOTE: Clean out all pipe lines before connecting them to the press.131. Run a 1-1/4 inch NPT steam line to the steam supply connection with suitable black iron pipe, elbows, strainer, ball valve and union.13NOTE: It is recommended that a steam strainer be installed between the steam supply and press.132. Install three suitable 1/2 inch NPT steam traps, unions, check valves and ball valve between steam return connections and steam return lines.13NOTE: Cast iron inverted bucket traps are recommended. Size traps according to steam pressure and consumption found in Utility Specifications.13REQUIRED PIPING13Figure 513Connecting Air Service14NOTE: A shut-off valve and union placed at each unit is recommended.14Connecting Electrical Service141. Install a suitably sized fused disconnect switch or circuit breaker as close to press as practical.142. Remove one knockout plug from electrical connection box.143. Connect proper size conduit encased wires to wires inside box.144. Connect conduit to box.14NOTE: Refer to wiring schematic enclosed in control panel for further details and instructions.14Routing Blower Exhaust from Press151. Use coupling to connect minimum amount of customer-provided 2-1/2 inch (6.35 cm) pipe (schedule 80 CPVC, copper) to muffler 2 inch (5.08 cm) pipe.152. Run pipe to ceiling area or outside building. Support pipe as required. The end of the pipe run should be bell shaped and pointed downward to avoid collecting debris.15NOTE: Use 45 degree bends wherever possible. avoid 90 degree bends.153. Exhaust can be routed into common header with other presses. Header must be suitably sized. Refer to Table 2.15NOTE: Bring pipe into header using Y tee. Angle pipe so air is routed toward opening to atmosphere.152-1/2 in. (6.35 cm)153 in. (7.62 cm)153-1/2 in. (8.89 cm)154 in. (10.16 cm)155 in. (12.70 cm)15Table 215Final Check-Out Procedures15NOTE: Refer to Operation Manual to identify controls before performing the following check- outs.15Buck Indexing Mechanical Check-Out151. Pull buck out to dressing position.152. Turn on air to press and reset air circuit. Pressure gauge should read line pressure 65 psi.153. Step on the right foot pedal. Collar clamp should open. Release the foot pedal and collar clamp should close.154. Step on the left foot pedal. Sleeve extender arms should swing outward away from buck.155. Press the sleeve extender release button. Sleeve extenders should swing inward toward buck.156. Simultaneously press and release both BUCK IN buttons. Buck should travel into pressing position inside the cabinet and heads close.157. Check that the collar block is positioned in the head cutout per Figure 6. If collar block is not properly aligned, check press level. If press is level, shim buck, adjust collar block or discharge tube as necessary.15Figure 6168. Press the head release button. Heads should open and buck should return to the dressing station.169. Simultaneously press and release both buck in buttons. As buck travels into cabinet, press red safety bar which is near the operator. Buck travel should stop, press heads should remain open and air should exhaust from the system. Pressure ...1610. Reset air to press. Simultaneously press and release both buck in buttons. Allow buck to travel into cabinet and heads to close. Press other red safety bar. Press heads should open, buck should remain stationary and air should exhaust fro...1611. Reset air to press. Simultaneously press and release both buck in buttons. Allow buck to travel into cabinet and heads to close. Press emergency stop button. Press heads should open, buck should remain stationary and air should exhaust fr...16Electrical Check-Out161. Reset air to press per step 1 in Buck Indexing Mechanical Check-Out. Turn electrical on to press at fused disconnect switch or circuit breaker.162. Make sure Emergency Stop button is up if applicable.163. Press black start button.16NOTE: Start button will not start blower unless air is reset to press.164. Check blower for proper rotation. Check airflow direction at press muffler. Air should be exhausting from muffler. If air is sucked in toward muffler, change any two wires in the electrical connection box.165. Check isolation damper between sleeve heat exchanger and blower. Air cylinder should extend to open damper.166. Step on left foot pedal. Vacuum should turn on to buck. Press vacuum release button. Vacuum should turn off to buck.167. Set cycle timer selector switch to on position and set pressing cycle timer for approximately 35 seconds. Turn steam timer selector switch to off position. Send buck into pressing position. Heads should close and remain closed for approxim...168. When press heads open, the buck should automatically return to the dressing position.169. Turn steam timer selector switch to the on position. Set steam timer for 5 seconds. Send buck into pressing position. Blower air should blow through arm holes after a 5 second delay and remain on until cycle timer times out.1610. After all checks (steps 1 through 9) are completed, proceed with Steam Injection and Temperature Check-Out.16Steam Injection and Temperature CheckOut171. Slowly open shut-off valves in both steam supply and return lines.172. Open needle valve at water gun assembly.173. Allow press to heat for at least 15 minutes.174. Check head surface temperature with pyrometer or temperature stick measuring device. Temperature should be 320 to 340F (160 to 172C).175. Inspect all traps for proper operation per manufacturer’s instructions.176. Turn on air supply to press and reset air system. Turn on electric power to press. Press black start button. Blower will start. Allow press to heat for an additional 5 minutes.177. Turn both timers off.178. Check temperature of air to yoke bag snorkel. Send buck into pressing position. Remove plug from tube at top of heat exchanger and insert pyrometer to take air temperature reading. Temperature should be 350F (178C).17Break-In Adjustments181. Recheck the level of press. This is especially important if press is located on wooden flooring.182. Simultaneously press both buck in buttons to send buck into cabinet and close heads. Check alignment of collar block in head cutout. Check snorkel alignment. Refer to Figure 6. Make adjustments if required.183. Adjust buck in travel speed. If buck is traveling too fast or bottoms out shock absorber, slow indexing cylinder down.184. Check operation of all operating controls.185. Inspect press for loose bolts, screws, pipe fittings and carriage rollers, especially on the buck carriage.18文件大小: 566.1 KB页数: 18Language: English打开用户手册
用户手册目录Combination Sleever, Bosom, Body and Yoke Press1CSBBYMV1Table of Contents3Notes4Safety Information5Explanation of Safety Messages5NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.5Important Safety Instructions5NOTE: The WARNING and IMPORTANT instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution, and carefulness are factors which CANNOT be ...51. Read all instructions before using the press.52. Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the press.53. Do not allow children to play on or in the press.54. Do not reach into the press while the press is in operation.55. Do not install or store the press where it will be exposed to water and/or weather.56. Do not tamper with the controls.57. Do not repair or replace any part of the press, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out.58. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the press to the electrical power source.59. Use press only for its intended purpose, finishing garments.510. ALWAYS disconnect the press from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.511. Install the press according to the INSTALLATION INSTRUCTIONS. All connections for steam, electrical power and grounding must comply with local codes and be made by licensed personnel when required.612. Replace worn power cords and/or loose plugs.613. Never operate the press with any guards and/or panels removed.614. DO NOT operate the press with missing or broken parts.615. DO NOT bypass any safety devices.616. Failure to install, maintain, and/or operate this press according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.6NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or oper...6Operation7Overall Dimensions and Connecting Data7Figure 17Dimensions and Specifications8dimensions of buck before padding is applied8Figure 28Utility Specifications9Electric930.7929.5914.8916.89N/A9N/A9N/A9N/A9N/A924.5923.6911.8913.49N/A911.8911.89N/A93+ grd93+ grd93+ grd93+ grd93+ grd93+ grd93+ grd9N/A9N/A9N/A9N/A9N/A94 x 6 mm294 x 6 mm29N/A9N/A94.694.09Compressed Air980 - 100 psig95.6 - 6.9 bar91.2 ft3/cycle9034 m3/cycle965 psig94.48 bar9Steam9125 psig98.6 bar9110 psig97.58 bar986 lbs/hr939 kg/hr92.5 bhp924.51 kW9Steam Return986 lbs/hr939 kg/hr9Shipping Information10111 in.10282 cm1042 in.10107 cm1082 in.10208 cm102470 lbs.101120 kg10NOTE: Applicable codes, ordinances, specifications and/or other governing data related to installation must be complied with. The materials listed in Table 1 may or may not conform to these requirements.10Materials Required10Local10As required10Local10As required10Local10Local10Local10As required10Local10Local10As required10Local10As required10Local10Table 110Receiving Inspection11Moving and Locating Press11Foundation Requirements11Uncrating111. Remove wooden crate. Move the press to area of final location and remove wooden skid. Remove all panels.112. Install left end guard using attached hardware before opening press heads. Refer to Figure 1 for location if needed.113. Remove any shipping material on heads and buck.114. Carefully remove any shipping braces using a hammer or any long-handled striking device, to knock shipping braces away from unit. Avoid using excessive force to remove brace. Excessive force applied to the braces can result in damage to un...11Anchoring and Leveling Press12Figure 3121. Place machine in desired location.122. Trace the 6anchoring holes onto the floor.123. Move the press aside.124. Drill the floor in all 6 places with a masonry bit so that it will accept the 5/8"-11 expansion anchors.125. Insert 5/8"-11 expansion anchors into holes.126. Using 5/8"-11 Grade 5 expansion bolts, expand each anchor by turning the bolt into the anchor until the bolt is secure and the anchor is fully expanded.127. Remove the bolts and reposition the machine over the anchors.128. Place a level across carriage rails at A and adjust left end leveling bolts. Refer to Figure 3.129. Move level to location B and adjust right end leveling bolts. Refer to Figure 3.1210. Place level along inside carriage rail at C and raise or lower either end of press as necessary. Turn leveling bolts equal amounts to maintain alignment at A and B.1311. Use a level to recheck A, B, and C.1312. Turn two center leveling bolts until they just touch the floor.1313. Tighten leveling bolt jam nuts and bolt press to floor.1314. Use a level to recheck A, B and C.1315. Install two 5/8" washers on each of the 5/8"-11 Grade 5 anchoring bolts.1316. Place anchoring bolts with washers into expansion anchors.1317. Tighten all anchor bolts and torque to 80 ft./lbs.1318. Use grout if required.13Items Shipped in Box13NOTE: Eccentric wrench will be used later for adjusting buck carriage roller throughout life of press. Keep hi-temp lubricant for maintenance.13Figure 413Connecting Steam Supply and Returns13NOTE: Clean out all pipe lines before connecting them to the press.131. Run a 1-1/4 inch NPT steam line to the steam supply connection with suitable black iron pipe, elbows, strainer, ball valve and union.13NOTE: It is recommended that a steam strainer be installed between the steam supply and press.132. Install three suitable 1/2 inch NPT steam traps, unions, check valves and ball valve between steam return connections and steam return lines.13NOTE: Cast iron inverted bucket traps are recommended. Size traps according to steam pressure and consumption found in Utility Specifications.13REQUIRED PIPING13Figure 513Connecting Air Service14NOTE: A shut-off valve and union placed at each unit is recommended.14Connecting Electrical Service141. Install a suitably sized fused disconnect switch or circuit breaker as close to press as practical.142. Remove one knockout plug from electrical connection box.143. Connect proper size conduit encased wires to wires inside box.144. Connect conduit to box.14NOTE: Refer to wiring schematic enclosed in control panel for further details and instructions.14Routing Blower Exhaust from Press151. Use coupling to connect minimum amount of customer-provided 2-1/2 inch (6.35 cm) pipe (schedule 80 CPVC, copper) to muffler 2 inch (5.08 cm) pipe.152. Run pipe to ceiling area or outside building. Support pipe as required. The end of the pipe run should be bell shaped and pointed downward to avoid collecting debris.15NOTE: Use 45 degree bends wherever possible. avoid 90 degree bends.153. Exhaust can be routed into common header with other presses. Header must be suitably sized. Refer to Table 2.15NOTE: Bring pipe into header using Y tee. Angle pipe so air is routed toward opening to atmosphere.152-1/2 in. (6.35 cm)153 in. (7.62 cm)153-1/2 in. (8.89 cm)154 in. (10.16 cm)155 in. (12.70 cm)15Table 215Final Check-Out Procedures15NOTE: Refer to Operation Manual to identify controls before performing the following check- outs.15Buck Indexing Mechanical Check-Out151. Pull buck out to dressing position.152. Turn on air to press and reset air circuit. Pressure gauge should read line pressure 65 psi.153. Step on the right foot pedal. Collar clamp should open. Release the foot pedal and collar clamp should close.154. Step on the left foot pedal. Sleeve extender arms should swing outward away from buck.155. Press the sleeve extender release button. Sleeve extenders should swing inward toward buck.156. Simultaneously press and release both BUCK IN buttons. Buck should travel into pressing position inside the cabinet and heads close.157. Check that the collar block is positioned in the head cutout per Figure 6. If collar block is not properly aligned, check press level. If press is level, shim buck, adjust collar block or discharge tube as necessary.15Figure 6168. Press the head release button. Heads should open and buck should return to the dressing station.169. Simultaneously press and release both buck in buttons. As buck travels into cabinet, press red safety bar which is near the operator. Buck travel should stop, press heads should remain open and air should exhaust from the system. Pressure ...1610. Reset air to press. Simultaneously press and release both buck in buttons. Allow buck to travel into cabinet and heads to close. Press other red safety bar. Press heads should open, buck should remain stationary and air should exhaust fro...1611. Reset air to press. Simultaneously press and release both buck in buttons. Allow buck to travel into cabinet and heads to close. Press emergency stop button. Press heads should open, buck should remain stationary and air should exhaust fr...16Electrical Check-Out161. Reset air to press per step 1 in Buck Indexing Mechanical Check-Out. Turn electrical on to press at fused disconnect switch or circuit breaker.162. Make sure Emergency Stop button is up if applicable.163. Press black start button.16NOTE: Start button will not start blower unless air is reset to press.164. Check blower for proper rotation. Check airflow direction at press muffler. Air should be exhausting from muffler. If air is sucked in toward muffler, change any two wires in the electrical connection box.165. Check isolation damper between sleeve heat exchanger and blower. Air cylinder should extend to open damper.166. Step on left foot pedal. Vacuum should turn on to buck. Press vacuum release button. Vacuum should turn off to buck.167. Set cycle timer selector switch to on position and set pressing cycle timer for approximately 35 seconds. Turn steam timer selector switch to off position. Send buck into pressing position. Heads should close and remain closed for approxim...168. When press heads open, the buck should automatically return to the dressing position.169. Turn steam timer selector switch to the on position. Set steam timer for 5 seconds. Send buck into pressing position. Blower air should blow through arm holes after a 5 second delay and remain on until cycle timer times out.1610. After all checks (steps 1 through 9) are completed, proceed with Steam Injection and Temperature Check-Out.16Steam Injection and Temperature CheckOut171. Slowly open shut-off valves in both steam supply and return lines.172. Open needle valve at water gun assembly.173. Allow press to heat for at least 15 minutes.174. Check head surface temperature with pyrometer or temperature stick measuring device. Temperature should be 320 to 340F (160 to 172C).175. Inspect all traps for proper operation per manufacturer’s instructions.176. Turn on air supply to press and reset air system. Turn on electric power to press. Press black start button. Blower will start. Allow press to heat for an additional 5 minutes.177. Turn both timers off.178. Check temperature of air to yoke bag snorkel. Send buck into pressing position. Remove plug from tube at top of heat exchanger and insert pyrometer to take air temperature reading. Temperature should be 350F (178C).17Break-In Adjustments181. Recheck the level of press. This is especially important if press is located on wooden flooring.182. Simultaneously press both buck in buttons to send buck into cabinet and close heads. Check alignment of collar block in head cutout. Check snorkel alignment. Refer to Figure 6. Make adjustments if required.183. Adjust buck in travel speed. If buck is traveling too fast or bottoms out shock absorber, slow indexing cylinder down.184. Check operation of all operating controls.185. Inspect press for loose bolts, screws, pipe fittings and carriage rollers, especially on the buck carriage.18文件大小: 566.1 KB页数: 18Language: English打开用户手册