用户手册 — Moyer Diebel MH-6LM2

目录

• LIMITED WARRANTY

  4
• INTRODUCTION

  5
• Model Number

  6
• Standard Equipment

  6
• Options

  6
• Electrical Power Requirements

  7
• INSTALLATION

  8
• Unpack the Dishwasher

  8
• To Change from Straight-through Operation to Corner Operation

  9
• Electrical Connections

  10
• Plumbing Connections

  12
• Water Connections

  12
• Drain Connections

  13
• Chemical Connections

  14
• INITIAL START-UP

  16
• OPERATION SUMMARY

  22
• CLEANING

  23
• Cleaning Schedule

  23
• Deliming Process

  24
• TROUBLESHOOTING

  25
• BASIC SERVICE

  27
• REPLACEMENT PARTS

  33
• ELECTRICAL SCHEMATICS

  62
• TIMER CHART

  64
• Figure 1 – Remove Front Panel

  8
• Figure 2 – Placement for Corner Operation

  9
• Figure 3 – Change the Track Assembly

  9
• Figure 4 – Electrical Connection Location

  10
• Figure 5 – Hinged Control Panel

  11
• Figure 6 – Main Terminal Block

  11
• Figure 7 – Hot Water Connection (MH-60 Only)

  12
• Figure 8 – Hot Water Connection (MH-6N, MH-6L Only)

  12
• – Drain Hose Connection

  13
• – Chemical Dispenser Signal Terminal Block

  14
• – Chemical Signal Connection Points

  14
• – Detergent Probe Injection Point, 1/2" NPT

  15
• – Rinse Aid and Sanitizer Injection Points

  15
• – Fuses

  28
• – Motor Overload

  28
• – Cycle Timer

  29
• – Cycle Timer Chart

  29
• – Fill Timer

  29
• – Heater Element Wiring

  30
• – Pump Motor Wiring Diagrams

  31
• – Pump Seal Replacement

  32
• – Door Assemblies and Panels

  34
• – Door Safety Switch and Instrument Panel

  36
• – Door Handle Assembly and Springs

  38
• – Track Assembly

  40
• – MH-60 Fill Piping Assembly

  42
• – MH-6N, MH-6L Fill Piping Assembly

  44
• – Wash/Rinse Spray Arm Assembly

  46
• – Wash/Rinse Spray Piping Assembly

  48
• – Scrap Screens and Drain Assembly

  50
• – Pump Assembly

  52
• – Wash Tank Heater and Thermostats

  54
• – MH-60 Only Electric Booster Assembly

  56
• – Control Cabinet

  58
• – Dishracks

  60
• – Three Phase Electrical Schematic

  62
• – Single Phase Electrical Schematic

  63
• – Cycle Timer Chart

  64
• 0309167 Lift bar, door

  2
• 0509274 Nut, acorn (5/16-18 SST)

  4
• 104002 Bolt (5/16-18 X 1-1/2)

  2
• 0509264 Bushing, side door

  2
• 0709405 Door, side

  2
• 0501412 Screw (10-32 X 3/8 Truss hd)

  8
• 0308704 Guard, splash

  2
• 100740 Bolt (5/16 - 18 X 1 Hex hd)

  2
• 0503722 Nut (10-32 Hex hd SST)

  10
• 0309277 Bracket, door lift

  1
• 108053 Plug, cornerpost

  2
• 0307328 Stop, door

  2
• 100779 Screw (1/4 - 20 X 5/8 Truss hd)

  10
• 0709317 Door, front

  1
• 108347 Guide, door

  6
• 108410 Gasket, door guide

  6
• 0508144 Screw (8-32 X 3/4 Round hd)

  36
• 0501419 Bolt (1/4-20 X 1/2 Hex hd)

  4
• 100826 Washer, flat

  2
• 0309162 Panel, side

  2
• 0309163 Panel, front

  1
• 0709367 Panel, instrument

  1
• 0504911 Screw (#8 X 5/16 Pan hd)

  6
• 0501423 Screw (10-32 X 1-1/4 Round hd)

  2
• 0501873 Foot, cast grey

  4
• 0509199 Switch, door

  1
• 0309451 Bracket, switch

  2
• 107967 Nut, grip (1/4-20 with nylon insert)

  2
• 0501361 On-Off switch

  1
• 0501338 Lite, red (240V)

  1
• 0503765 Lite, amber (240V)

  1
• 0501361 Switch (Extended Wash)

  1
• 109812 Gauge, pressure

  1
• 108391 Thermometer (48" capillary tube)

  2
• 107444 Overlay, wash (150-160°F)

  1
• 0509307 Decal, instrument panel

  1
• 107397 Block, spring hook

  2
• 108066 Spring, extension

  2
• 0509168 Bolt, extension spring (5/16-18 X 11 Hex hd)

  2
• 100154 Nut, plain (5/16-18)

  4
• 102376 Washer (5/16 X 3/4 X 1/16)

  4
• 106013 Washer, Lock (5/16 split)

  2
• 0309166 Handle, door

  1
• 0508864 Handle, grip

  2
• 304811 Plate, backing

  2
• 108368 Gasket, backing

  2
• 107436 Screw (M6 X 16mm Filister)

  4
• 107420 Nut, plain (M6)

  4
• 107399 Support, pivot block (top and side view shown)

  2
• 107437 Bolt (M6 X 45mm Hex hd)

  4
• 107396 Block, upper pivot

  2
• 107395 Block, lower pivot

  2
• 107436 Screw (M6 X 16mm Filister)

  2
• 107420 Nut, plain (M6)

  4
• 107393 Pin, pivot

  2
• 0309469 Guide

  1
• 0309468 Guide

  1
• 0309472 Track, rear

  1
• 0309470 Support, rack

  1
• 0309471 Track, front

  1
• 106727 Screw (10-32 X 5/8 Flat Hd)

  6
• 107966 Nut, grip (10-32 w/ nylon insert)

  6
• 100779 Bolt (1/4-20 X 5/8 Truss Hd)

  8
• 0501481 Washer, sealing

  8
• 0501501 Washer, lock

  8
• 0501539 Nut (1/4-20 Hex Hd)

  8
• 0309473 Spacer

  2
• 102444 Elbow, street (3/4 X 90°)

  3
• 100184 Nipple, close (3/4")

  3
• 104429 Breaker, vacuum (3/4" Brass)

  1
• 108351 Repair kit, vacuum breaker (3/4")

  1
• 100171 Reducer, bushing face (3/4 X 1/2)

  4
• 0309426 Bracket, plumbing

  1
• 0502651 Barb, hose (1/2")

  2
• 0503679 Clamp, hose

  2
• 107463 Plug (1/4")

  1
• 108181 Bushing, reducer (3/4 X 1/2) Plastic

  1
• 0509391 Elbow (1/2 X 90°)

  1
• 0509179 Fitting, bulkhead (1/2 NPT) (Nickel plated)

  1
• 0309350 Washer

  1
• 102567 Nipple (1/2 X 3")

  1
• 100599 Cross (3/4" Brass)

  1
• 107424 Plug (1/8")

  1
• 104682 Thermometer, final rinse (2" stem)

  1
• 107065 Connector, male (1/4 OD X 1/4 NPT)

  1
• 111100 Elbow, female (1/4 OD X 1/8 NPT)

  1
• 109812 Gauge, pressure (0-100 PSI)

  1
• 0502781 Valve, needle (1/4 X 1/4)

  1
• 102388 Reducer, bushing (1/2 X 1/4)

  1
• 102525 Tee (3/4 X 1/2 X 3/4)

  1
• 110768 Strainer, line (3/4" Brass)

  1
• 0509275 Valve, solenoid (3/4" 208-240V coil)

  1
• 110281 Coil, solenoid (208-240V) (Not shown)

  1
• 109903 Repair kit, solenoid valve (3/4") (Not shown)

  1
• 102444 Elbow, street (3/4 X 90°)

  3
• 100184 Nipple, close (3/4")

  4
• 104429 Breaker, vacuum (3/4" Brass)

  1
• 108351 Repair kit, vacuum breaker (3/4")

  1
• 100171 Reducer, bushing face (3/4 X 1/2)

  5
• 0309426 Bracket, plumbing

  1
• 0502651 Barb, hose (1/2")

  2
• 0503679 Clamp, hose

  2
• 107463 Plug (1/4")

  1
• 108181 Bushing, reducer (3/4 X 1/2) Plastic

  1
• 0509391 Elbow (1/2 X 90°)

  1
• 0509179 Fitting, bulkhead (1/2 NPT) (Nickel plated)

  1
• 0309350 Washer

  1
• 102567 Nipple (1/2 X 3")

  1
• 0309529 Cross, modified (3/4" Brass)

  1
• 107424 Plug (1/8")

  2
• 104682 Thermometer, final rinse (2" stem)

  1
• 107065 Connector, male (1/4 OD X 1/4 NPT)

  1
• 111100 Elbow, female (1/4 OD X 1/8 NPT)

  1
• 109812 Gauge, pressure (0-100 PSI)

  1
• 102388 Reducer, bushing (1/2 X 1/4)

  1
• 0308728 Tee, modified (3/4 X 1/2 X 3/4)

  1
• 110768 Strainer, line (3/4" Brass)

  1
• 102525 Tee (3/4 X 1/2 X 3/4)

  1
• 0509275 Valve, solenoid (3/4" 208-240V coil)

  1
• 110281 Coil, solenoid (208-240V) (Not shown)

  1
• 109903 Repair kit, solenoid valve (3/4") (Not shown)

  1
• 0507443 Spindle, rinse arm

  2
• 0508376 Nozzle, rinse arm (MH-60, MH-6N Only)

  12
• 112164 Bearing, rinse arm

  4
• 0707453 Rinse arm assy (includes Items 2-3) (MH-60, MH-6N Only)

  2
• 0507444 Nut, rinse arm

  2
• 0501563 Screw (#8 X 1/2 Pan hd)

  4
• 0707452-S Wash arm assy (includes Items 6, 8)

  2
• 0507446 Bearing, wash arm

  2
• 0507451 Nozzle, rinse arm (MH-6L Only)

  12
• 0708899 Rinse arm assy (includes Items 2-3) (MH-6L Only)

  1
• 108418 Plug (1/2")

  1
• 108417 Nut, plug

  1
• 109034 Washer, fiber (13/16 X 1-1/16)

  1
• 0309445 Rinse tube, top (5/8")

  1
• 0509180 Fitting, straight compression (5/8 X 1/2 MPT)

  2
• 0509179 Fitting, bulkhead (1/2" NPT) (Nickle Plated)

  1
• 0507445 Spindle, wash arm

  2
• 109864 Support, wash arm

  2
• 109781 Standpipe, wash

  1
• 100736 Bolt (1/4-20 X 3/4 Hex hd)

  2
• 107967 Nut, grip (1/4-20)

  2
• 0509181 Fitting, straight compression (1/2 X 3/8 MPT)

  2
• 0309444 Rinse, tube

  1
• 0509178 Connector, bottom rinse

  1
• 0509150 Connector, top rinse

  1
• 0501501 Washer, split lock (SST)

  2
• 107967 Nut, grip (1/4-20)

  2
• 0709196 Assembly, drain overflow

  1
• 0509198 Stopper, drain overflow assembly

  1
• 305164 Screen, scrap

  2
• 0309192 Cover, drain

  1
• 0302565 Assembly, drain

  1
• 107966 Nut, grip (10-32 with nylon insert)

  1
• 308005 Strainer

  1
• 107967 Nut, grip (1/4-20 w/nylon insert)

  1
• 0507709 Washer, flat #10 (SST)

  1
• 107340 Clamp hose

  1
• 0509351 Hose, discharge

  1
• 0508515 Hose, suction

  1
• 105986 Clamp, hose

  3
• 100739 Bolt (5/16-18 X 3/4 Hex hd)

  4
• 102376 Washer, flat (5/16)

  8
• 106013 Washer, lock (5/16 split)

  4
• 100154 Nut, plain (5/16-18)

  4
• 111145 Motor, 1.4 HP (208-240V/460V/60/3PH)

  1
• 111144 Motor, 1.4 HP (115V/208-240V/60/1PH)

  1
• 109654 Washer, pump slinger

  1
• 106407 Washer, lock (3/8 split)

  4
• 107690 Nut, jam (3/8-16)

  4
• 109648 Backing plate, machine

  1
• 100754 Screw (10-32 X 1/2 Flat hd)

  4
• 110270 Washer, countersunk

  4
• 109649 Back housing, pump

  1
• 111111 Seal, pump

  1
• 111143 Impeller

  1
• 110458 O-ring

  1
• 110248 Washer, flat

  1
• 110247 Nut, jam (7/16-20)

  1
• 106482 Washer, lock (1/4 split)

  1
• 100734 Bolt (1/4-20 X 1/2 Hex hd)

  1
• 100194 Nut, grip (10-32)

  11
• 0501505 Washer, lock

  11
• 107137 Bolt (10-32 X 7/8 Hex hd)

  11
• 109653 Gasket (O ring)

  1
• 109651 Volute

  1
• 107463 Plug (1/4")

  1
• complete 1.4 HP (208-240V/460V/60/3PH)

  1
• complete 1.4 HP (115V/208-240V/60/1PH)

  1
• 0509185 Element, wash tank heater (3 KW, 208-240V, 1-3 PH)

  1
• Element, wash tank heater (3 KW, 115/208-240V, 1 PH)

  1
• 108391 Thermometer (48")

  1
• 0508872 Adaptor, thermometer

  1
• 201029 Nut, lock (1/2" Nickel plate)

  2
• 108345 Gasket, wash tank heater element

  1
• 100739 Bolt (5/16-18 X 3/4 Hex hd)

  4
• 106013 Washer, lock (5/16 split)

  4
• 100154 Nut, plain (5/16-18)

  4
• 201041 Washer )7/8 X 1-3/16 X 1/8)

  2
• 110562 Thermostat, high limit (wash tank)

  1
• 108954 Nut, grip (6/32 with nylon insert)

  2
• 112204 Thermostat, control

  2
• 112185 Bracket, thermostat

  2
• ——— Screw (6/32 X 1/4) (included with Item 12)

  4
• 107966 Nut, grip (10-32 w/nylon insert)

  4
• 900772 Kit, thermostat (includes Items 12-13)

  2
• 0509042 Tank, booster

  1
• 110562 Thermostat, high limit (fixed, snap)

  1
• 110563 Compound, heat sink

  1
• 108954 Nut, grip (6-32 with nylon insert)

  2
• 100210 Plug 1/8 (SST)

  1
• 100154 Nut, plain (5/16-18)

  2
• 106013 Washer, lock (5/16 split)

  2
• 104618 Washer, flat (3/8 X 7/8 X 1/16)

  2
• 102376 Washer, flat (5/16 X 3/4 X 1/16)

  2
• 100740 Bolt (5/16-18 X 1 Hex hd)

  2
• 106482 Washer, lock (1/4 split)

  3
• 100003 Nut, plain (1/4-20 SST)

  3
• 111233 Heater, booster, 9 KW (208-240V) 40° rise (1 & 3 PH)

  1
• 108579 Heater, booster, 9 KW (480V) 40° rise (3PH)

  1
• 111266 Heater, booster, 18 KW (208-240V) 70° rise (3 PH)

  1
• 111267 Heater, booster, 18 KW (480V) 70° rise (3PH)

  1
• 109985 O-ring

  1
• 112204 Thermostat, booster heat control (includes item 21)

  1
• 112185 Bracket, thermostat

  1
• 107966 Nut, grip (10-32 w/nylon insert)

  2
• ——— Screw (6-32 X 1/4) (included with Item 18)

  2
• 107550 Valve, pressure reducing (3/4")

  1
• 900772 Kit, thermostat (includes Items 18, 19, 21)

  1
• 0501412 Screw (10-32 X 3/8 Truss hd)

  5
• 0501500 Washer, lock

  4
• 0709482 Panel, control (sheet metal only)

  1
• 111632 Overload, motor-1.4 HP Wash (115V/1PH)

  1
• 111630 Overload, motor-1.4 HP Wash (208-240V/1PH)

  1
• 111628 Overload, motor-1.4 HP Wash (208-240V/3PH)

  1
• 111627 Overload, motor-1.4 HP Wash (380-415V/3PH)

  1
• 111626 Overload, motor-1.4 HP Wash (480V/3PH)

  1
• 111626 Overload, motor-1.4 HP Wash (575V/3PH)

  1
• 0509172 Contactor, wash motor, (12A, 3 Pole, 220V coil) 1 & 3 phase

  1
• 111069 Relay, control (220V coil)

  1
• 112270 Relay, control (220V coil)

  2
• 0509437 Terminal block

  1
• 111467 Timer, fill assembly

  1
• 0709368 Assembly, timer (includes Items 6-8)

  1
• 0509175 Motor, timer

  1
• 0501379 Switch, timer

  4
• 0503701 Bearing, timer

  1
• 107289 Fuse 2.5A (208-240V/1PH)

  2
• 107289 Fuse 2.5A (208-240V/3PH)

  2
• 0508707 Fuse 1A (380-415V/3PH)

  2
• 0508707 Fuse 1A (480V/3PH)

  2
• 0508708 Fuse 2.5A (575V/3PH)

  2
• 106402 Block, fuse (2 pole, 30A)

  1
• 0508676 Fuse 30A (115V/1PH)

  3
• 107384 Fuse 20A (208-240V/1PH)

  3
• 0508675 Fuse 10A (208-240V/3PH)

  3
• 100913 Fuse 10A (380-415V/3PH)

  3
• 100906 Fuse 5A (480-575V/3PH)

  3
• 106925 Block, fuse (3 pole, 30A)

  1
• 0504951 Block, terminal (3 pole for 1 phase)

  1
• 0509527 Block, terminal (4 pole for 3 phase)

  1
• 0309159 Support, leg

  1
• 103309 Wire lug, ground (Not shown)

  1
• —— Transformer, (Step-up 115:220V) (115V Machines Only)

  1
• 101273 Rack, (Flat Bottom)

  1
• 101285 Rack, (Peg)

  1