用户手册 — Patterson-Kelley MOD-04

目录

• 1.0 INTRODUCTION

  1
• 2.0 SAFETY

  1
• 2.1 General

  1
• 2.2 Training

  1
• 2.3 Safety Features

  1
• 2.4 Safety Labels

  2
• 2.5 Safety Precautions

  2
• 2.5.1 Electrical Hazards

  2
• 2.5.2 Burn, Fire, and Explosion Hazards

  2
• 2.5.3 Crush Hazards

  3
• 2.5.4 Chemical Hazards

  3
• 2.5.5 Pressure Hazards

  4
• 2.5.6 Slip, Fall Hazards

  4
• 3.0 INSTALLATION

  5
• 3.1 Receiving and Storage

  5
• 3.1.1 Initial Inspection

  5
• 3.1.2 Storage Prior to Installation

  5
• 3.2 Compliance with Codes

  5
• 3.3 Setup

  5
• 3.3.1 Foundation

  5
• 3.3.2 Placement

  5
• 3.3.3 Clearances

  6
• 3.4 Electrical Connections

  6
• 3.5 Combustion Air

  7
• 3.6 Flue Venting

  7
• 3.6.1 Vent Elbows

  8
• 3.6.2 Barometric Damper

  8
• 3.6.3 Automatic Vent Damper

  8
• 3.6.4 Flue Connection

  8
• 3.6.5 Vent Termination

  8
• 3.6.6 Removing an Existing Boiler

  9
• 3.7 Gas Piping

  9
• 3.8.1 Piping Design

  11
• 3.7.1 Gas Supply Piping by Installer

  11
• 3.7.2 Gas Bleeds and Vents by Installer

  11
• 3.8 Boiler Water Piping

  11
• 3.8.3 Boiler Water Piping by Installer

  12
• 3.8.4 Flushing and Filling

  13
• 3.8.5 Water Quality

  13
• 3.9 Burner and Ignition System

  13
• 3.9.1 Inspection

  13
• 3.10 Pre-Start Check List

  13
• 3.11 Safety Checks

  14
• 3.11.1 Test of Ignition Safety System

  14
• 3.11.2 Test of Low Water Cut-off

  14
• 3.11.3 Test of Limit Controls

  14
• 3.11.4 Test of Low Gas Pressure Switch

  15
• 3.12 Initial Adjustments

  15
• 3.12.1B Optional Remote Control

  20
• 3.12.2 Air Flow Adjustments

  20
• 3.12.3 Gas Pressure Adjustment

  21
• 4.0 OPERATION

  22
• 4.1 General

  22
• 4.1.1 Control Panel Front

  22
• 4.2 Lighting and Shut-Down Procedures

  22
• 4.2.1 Lighting Procedures

  22
• 4.2.2 Normal Shut Down Procedures

  23
• 4.2.3 Emergency Shut Off

  23
• 4.3 Typical Boiler Operating Conditions

  23
• 5.0 MAINTENANCE

  24
• 5.1 Maintenance and Inspection Schedule

  24
• 5.1.1 Daily

  24
• 5.1.2 Weekly

  24
• 5.1.3 Monthly (During Operation)

  24
• 5.1.4 Semi-Annually

  24
• 5.1.5 Annually

  25
• 5.2 Cleaning the Burner

  25
• 5.3 Removing the Exchanger

  26
• 5.4 After All Repairs or Maintenance

  26
• 5.5 Sequence of Operation

  27
• 5.5.1 Standard Modulating

  27
• 5.5.2 IRI Modulating

  28
• 5.6 Troubleshooting

  29
• 6.0 PARTS/TECHNICAL SUPPORT

  31
• 6.1 Schematic Diagrams

  31
• Diagram

  33
• Logic Diagram

  34
• Options - Logic Diagram

  35
• IRI Unit - Local Control - Logic Diagram

  36
• Diagram

  38
• Logic Diagram

  39
• Standard Unit – Panel Layout

  40
• IRI Unit – Panel Layout

  41
• 6.2 Boiler Parts List

  42
• 6.2.1 Main Assembly

  42
• 6.2.2 Control Panel

  43
• 6.2.3 Gas Trains

  45
• 6.2.4 Cabinet

  49
• 7.0 LIMITED WARRANTY

  50