用户手册目录OPERATOR’S MANUAL1RHINO®1To the Owner/Operator/Dealer2LOADER1TABLE OF CONTENTS3General Safety Instructions and Practices6Operator Safety Instructions and Practices8Equipment Operation Safety Instructions and Practices9Connecting or Disconnecting Implement Safety Instructions and Practices16Transporting Safety Instructions and Practices17Maintenance and Service Safety Instructions and Practices18Storage and Parking Safety Instructions and Practices21Concluding Safety Instructions and Practices21Decal Location221. 49696 1 LOGO Rhino, Left232. 51448 1 LOGO Rhino, Right233. 49738 2 MODEL 2408234. 52740 2 WARNING Oil Leaks235. 52203 1 WARNING Lock Valve in Transport236. 52204 1 INSTRUCT Loader Positions237. D469 1 WARNING Loader Safety238. D468 2 DANGER Crushing, Electrocution, Falling Hazard239. D471 1 WARNING Handling Bales2310. D470 1 DANGER Use ROPS, Seatbelt, Rear Ballast2311. 03200347 * REFLCTR SMV Sign2312. 00776031 1 _________ Canister, Operator’s Manual2313. 55580 1 _________ Sheet, Decal; includes two D516 Decals (Note: For Optional Quick Attach Device Only)23Decal Description24Federal Laws and Regulations29SAFETY SECTION5Attention Owner/Operator35INTRODUCTION SECTION31ASSEMBLY AND CONNECTING THE LOADER SECTION37Dismounting Loader and Mounting Loader to Tractor38Proper Ballasting and Wheel Spacing40Dismounting Loader and Mounting Loader to Tractor41Dismounting Loader411. Locate tractor and loader on firm level ground.412. Level and lower bucket to ground. Engage tractor brakes and shut off tractor engine. Move lift control lever back and forth several times to relieve pressure in lift cylinders.413. Remove 5/8 lock nuts and washers which clamp hinges closed around mid mounting tubes on tractor.414. Unhook and remove rubber strap which secures hoses to front of side frame.415. Start tractor engine and release tractor brakes. Activate lift control lever to raise side frame up off midmounting assembly. Continue rotating loader side frames off midmounting tubes. Slowly back tractor out of loader while rotating loader side ...416. Move lift and bucket control levers back and forth several times to relieve pressure on lift and bucket cylinders. Disconnect quick couplers between loader and tractor. Hang hoses over loader side frame upright for storage. Make sure male quick co...417. Fasten bolts, washers and nuts onto hinge for storage.41Mounting Loader421. Slowly drive tractor up to loader until hoses will reach from loader to tractor. Engage tractor brakes and shut off tractor engine.422. Make sure quick couplers are clean and connect between tractor and loader, matching color coded bands.423. Remove bolts, nuts and washers from hinge.424. Start tractor engine and release tractor brakes. Slowly drive tractor ahead until front mounting brackets are directly under loader catch flats. Activate lift control lever so that catch flats hook securely on front mounting bracket tubes. Continu...425. Hook rubber strap around hoses and back on itself. Attach other end of rubber strap to bolt at front of corner or side frame.426. Clamp hinge assembly around midmounting tube. Install bolts, washers and nuts. Torque cap screws to 126 Ft. Lbs.42Attaching Pin on Bucket421. Attach bucket to lift boom frame and cylinders with four 1” pins, use two 3/8 shoulder bolts and 3/8 lock nuts at upper pin (bucket cylinder). Use two 3/8 x 1.25 hex bolts, 3/8 jam nut, 3/8 flat washer and 3/8 lock nut at lower pin. Position bol...422. Install level indicator rod in level guide tube on right bucket cylinder. Sandwich level indicator rod angle between right inside bucket ear and cylinder rod end.423. Set bucket level on ground and adjust level guide tube along bucket cylinder until end of guide tube is flush with end of rod.42Assembling Quick Attach Device431. Quick attach device is pre-assembled at the factory.432. Unband the quick attach device and wood blocks. (Figure Asm-L-0012)43Installing Quick Attach Device441. Fasten quick attach device to lower boom arms and bucket tilt cylinders using 1” x 4-3/8” anti-rotation pins, 3/8” x 3/4” shoulder bolts, and 3/8” lock nuts (supplied with loader). Figure Asm-L-0014.442. Attach bucket leveling rod indicator (supplied with loader), to outside of right ear on quick attach as shown. Figure Asm-L-0014. Secure bucket leveling rod indicator with two 1/8” x 1” cotter pins (supplied with loader).441. Be sure both quick hitch pin levers are in the unlocked position, with the levers pointing up. Tilt the loader quick hitch forward, drive the loader into the attachment bracket and engage top of the quick hitch into the top of the attachment bracket.452. Raise the loader slightly and rotate the top of the quick hitch back toward the operator until the bottom of the attachment is seated firmly in the bottom of the quick hitch.453. Rotate the quick hitch pin levers down 90 degrees to the locked position. You should feel a firm resistance when locking the levers down. The tapered pins must extend through the slots in the bottom of the attachment bracket. The tapered side of t...454. Raise the loader and attachment to shoulder height. By standing at the side of the loader, inspect the connection between the quick hitch and attachment.455. On level ground, tilt the attachment down 90 degrees and lower it to the ground. Lower the loader further to slightly raise the front of the tractor of the tractor off the ground. Drive the tractor in reverse while the attachment is on the ground ...46OPERATION SECTION47RHINO 2408 LOADER48OPERATION INSTRUCTIONS481. Standard Equipment and Specifications49(A) Maximum Lift Height at Pivot Pin 98”49(B) Maximum Height Under Bucket 91”49(C) Clearance with Bucket Dumped 76”49(D) Reach at Maximum Height 25”49(E) Maximum Dump Angle 46°49(F) Reach with Attachment on Ground 62”49(G) Attachment Rollback Angle 17°49(H) Digging Depth 4”49(I) Overall Height in Carry Position 51” @ top of upright492. Operator Requirements503. Tractor Requirements53Tractor Requirements and Capabilities533.1 ROPS and Seat Belt533.2 Tractor Lighting and SMV Emblem533.3 Tractor Ballast544. Getting On and Off the Tractor544.1 Boarding the Tractor554.2 Dismounting the Tractor555. Starting the Tractor566. Pre-Operation Inspection and Service576.1 Tractor Pre-Operation Inspection/Service586.2 Loader Pre-Operation Inspection and Service587. Driving the Tractor and Loader637.1 Driving the Tractor and Loader648. Operating the Tractor and Loader648.1 Operating the Loader70FILLING THE BUCKET70A level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort.72LIFTING THE LOAD72CARRYING THE LOAD73DUMPING THE BUCKET74LOWERING THE BUCKET74OPERATING WITH FLOAT CONTROL75LOADING FROM A BANK76Another method for large dirt piles is to build a ramp approach to the pile.77PEELING AND SCRAPING78LOADING LOW TRUCKS OR SPREADERS FROM A PILE79BACKFILLING80Leave dirt in bucket. Dumping on each pass wastes time.81Leave dirt which drifts over side of bucket for final cleanup.82HANDLING LARGE HEAVY OBJECTS821. Using front end loaders for handling large heavy objects such as large round or rectangular bales, logs and oil drums is not recommended.822. Handling large heavy objects can be extremely dangerous due to:823. If you must perform above work, protect yourself by:828.2 Operating Bale Spear (Optional Attachment)83Carry bales as low to the ground as possible to allow maximum visibility and avoid tipping.848.3 Shutting Down the Implement849. Loader Storage8410. Transporting the Tractor and Implement8410.1 Transporting on Public Roadways8610.2 Hauling the Tractor and Implement8811. Troubleshooting Guide89Loader slow or will not lift Hydraulic oil too heavy. Change to proper oil.89and/or dump89Oil filter plugged. Clean or replace filter.89Hydraulic pump worn. Repair or replace pump.89Oil line restricted or leaking. Check all hoses and tubes for leaks,89damage or restrictions. Replace89damaged or restricted hoses or tube89oil lines.89Control valve does not shift Inspect, clean, repair or replace89properly. valve.89Air in hydraulic system. Cycle lift cylinders and bucket89cylinders several times to free89system of air.89Cylinder leaks internally. Replace seals.89Faulty relief valve (tractor). Clean and replace relief valve.89Loader chatters or Air leak in pump inlet line. Check, tighten or replace inlet line.89vibrates when raising89or lowering.89Air in hydraulic system. Cycle lift and bucket cylinders.89Oil level too low. Add oil as required.89Faulty relief valve (tractor). Replace relief valve.89Oil Leaks Loose connections. Tighten fittings.89Defective fittings or hoses. Replace defective parts.89Worn or damaged o-ring Install a seal repair kit.89or wiper seal in cylinder See “Cylinder Service”.89rod end.89Worn or damaged o-rings Install an o-ring repair kit.89in valve.89PROBLEM POSSIBLE CAUSE REMEDY90Insufficient lift capacity Load is greater than boom Check loader specifications.90lift capacity.90Improper hydraulic pump Repair or replace pump.90operation.90Internal lift cylinder leakage. Replace any worn parts and install90a seal repair kit. See “Cylinder90Service”.90Improper hydraulic valve Repair or replace valve.90operation.90Excessive wear on bucket Bucket is riding on cutting Use boom “FLOAT” position or90cutting edge edge instead of wear runners. bucket level indicator to ensure90bucket rides90Bucket cutting edge not Rear axle on tractor not level With tractor on level surface,90flat on theground. from side to side compare rear axle height from left to90right, measuring from axle center toground. Adjust air pressure in rear tires until axle height measures the same for both sides.90MAINTENANCE SECTION91Lubrication Schedule94Daily Maintenance951. Check fluid level of tractor hydraulic system before starting each day’s operation. If necessary, add hydraulic oil as recommended in your tractor operator’s manual.952. After every eight hours of operation, lubricate all twelve grease fittings; one at each end of lift boom arms and one at rod and base ends of each lift and bucket cylinder.953. After every ten hours of operation, check all hardware and tighten where required.954. Replace hoses immediately if they are damaged by a cut or scrape, extruded at the fittings or leaking. Hydraulic oil leaks should be repaired promptly to avoid loss of oil and serious personal injury from escaping oil.95Cylinder Service96Lift and Bucket Cylinder Disassembly961. Hold cylinder tube (13) stationary and pull wire ring (14) out through slot.962. Pull shaft (1), with all assembled parts, out of cylinder tube (13).963. Remove elastic locknut (12) from end of shaft and slide cylinder piston (10) and cylinder head (4) off shaft.964. Remove piston wear ring (11), piston seal (8), and o-ring (7) from outside grooves on piston(10).965. Remove wiper seal (2), rod seal (3) and wear ring (5) from inside of cylinder head and o-ring (7) with backup washer (6) from groove on outside of head.966. Clean all parts including cylinder tube, in a suitable cleaning solvent, then use air pressure to blow any dirt or excess solvent from all parts.967. Examine all parts for wear or damage and replace, if necessary.96Lift and Bucket Cylinder Reassembly971. Place rod seal (3) into groove inside cylinder head.972. Install wiper seal (2) with lip of seal facing out and flush with top of cylinder head (5). Install wear ring (4) inside other end of head (5).973. Place o-ring (7) with back-up washer (6) in groove on outside of head. Back-up washer must be on rod side.974. Remove sharp edges on outer edge of the threaded end of shaft (1). Lubricate wiper seal (2) and rod seal (3) in head and carefully slide head onto shaft.975. Place o-ring (10), piston seal (11) and piston wear ring (8) in grooves on outside of piston (9).976. Slide piston (9) onto threaded end of shaft and install lock nut (12). Tighten lock nut to 100 lbs.977. Lubricate piston wear ring (8) and piston seal (11) on piston, o-ring (7) and backup washer (6) on head and inside of cylinder tube (13), then carefully slide piston and head into cylinder tube (13).978. Insert wire retaining ring (14) into slot in cylinder tube (13). Apply pressure to wire ring to thread it into groove while turning cylinder head.97Storage981. Store loader with attachment securely attached.982. Place dust caps on hydraulic quick couplers.983. Do not remove attachment from stored loader.994. Do not allow children to play on or around loader.99Proper Torque for Fasteners1002408106LOADER106RHINO104LIMITED WARRANTY1041. LIMITED WARRANTIES1041.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the ...1041.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1041.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1041.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1042. REMEDIES AND PROCEDURES.1042.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1042.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1042.03. Purchaser is responsible for returning the goods in question to the Dealer.1042.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:104(a) Repair or replace the defective goods or part(s) or104(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1042.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1043. LIMITATION OF LIABILITY.1043.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1043.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1043.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1043.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1044. MISCELLANEOUS.1044.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1044.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1044.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1044.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.104TO THE OWNER/OPERATOR/DEALER105RHINO®104文件大小： 4.2 MB页数： 106Language: English打开用户手册
