Whirlpool 195863 User Manual

Page of 28
14
Temperature and Pressure 
Relief Valve
For protection against excessive pressures and 
temperatures, a temperature and pressure relief valve must 
be installed in the opening marked “T & P RELIEF VALVE” 
(see Figure 15A). This valve must be design certified by 
a nationally recognized testing laboratory that maintains 
periodic inspection of the production of listed equipment or 
materials as meeting the requirements for Relief Valves and 
Automatic Shut-off Devices for Hot Water Supply Systems, 
ANSI Z21.22. The function of the temperature and pressure 
relief valve is to discharge water in large quantities in the 
event of excessive temperature or pressure developing 
in the water heater. The valve’s relief pressure must not 
exceed the working pressure of the water heater as stated 
on the data plate.
IMPORTANT: Only a new temperature and pressure relief 
valve should be used with your water heater. Do not use an 
old or existing valve as it may be damaged or not adequate 
for the working pressure of the new water heater. Do not 
place any valve between the relief valve and the tank.
The Temperature & Pressure Relief Valve:
• 
Must not be in contact with any electrical part.
• 
Must be connected to an adequate discharge line.
• 
Must not be rated higher than the working pressure 
shown on the data plate of the water heater.
The Discharge Line: 
• 
Must not be smaller than the pipe size of the relief 
valve or have any reducing coupling installed in the 
discharge line.
• 
Must not be capped, blocked, plugged or contain any 
valve between the relief valve and the end of the dis-
charge line.
• 
Must terminate a maximum of six inches above a floor 
drain or external to the building.
• 
Must be capable of withstanding 250°F (121°C) without 
distortion.
• 
Must be installed to allow complete drainage of both 
the valve and discharge line.
T&P Relief Valve and Pipe Insulation 
(Some Models)
1.  Locate the T&P Relief Valve on the water heater. 
2.  Locate the slit running the length of the insulation.
Spread this slit open and slip it over the T&P Relief Valve. 
See Figure 15B. Apply gentle pressure to the insulation 
to ensure it is fully seated on the T&P Relief Valve.  Once 
sealed secure the insulation with a section of tape.
IMPORTANT: The insulation or tape should not block or 
cover the T&P Relief Valve drain opening. Also the 
insulation or tape should not block or hinder access to the 
T&P Relief Valve manual relief lever.
4.  Next locate the hot water (outlet) & cold water (inlet) pipes 
to the water heater.  
5.  Select one of the sections of pipe insulation and locate the 
slit that runs the length of the insulation. 
6.  Spread the slit open at the base of the insulation and slip 
it over the cold water (inlet) pipe. Apply gentle 
pressure along the length of the insulation to ensure it is 
fully seated around the cold water pipe. Also ensure that 
the base of insulation is flush with the water heater. Once 
seated, secure the insulation with a section of tape.
7.  Repeat steps 5 through 6 for the hot water (outlet) pipe.
Figure 15A
Temperature and Pressure
Relief Valve Installation
Discharge line 3/4" minimum
Do not cap or plug.
6" maximum
Figure 15B 
T&P Relief Valve Insulation 
T&P Relief Valve
T&P Relief Valve
Drain Line
Manual Relief Lever
T&P Relief Valve Insulation
Explosion Hazard
If the temperature and pressure relief valve 
is dripping or leaking, have a qualified 
person replace it.
Examples of a qualified person include:
licensed plumbers, authorized gas company 
personnel, and authorized service 
personnel.
Do not plug valve.
Do not remove valve.
Failure to follow these instructions can 
result in death, or explosion.
WARNING