Bunn FMD-5 User Manual

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CONTROL THERMOSTAT (FMD-1,-2,-2FD,-3,-4,-5)
SERVICE (cont.)
FIG. 14 CONTROL THERMOSTAT
Location:
 
The control thermostat (mechanical or electronic) 
is located inside the dispenser on the upper left side 
of the housing.
Test Procedure:
Mechanical Thermostat:
1.  Disconnect the dispenser from the power source.
2.  Disconnect the black wire of the control thermostat 
from the black lead from the limit thermostat.
3.  Remove bulb from the tank.
4.  With a voltmeter, check the voltage across black 
wire on the control thermostat and the white or red 
wire on the tank heater with the tank heater switch 
in the “ON” (lower) position. Connect the dispenser 
to the power source. The indication must be:
 
a) 120 volts ac for two wire 120 volt models.
  b) 208 volts ac for three wire 120/208 volt mod-
els.
  c) 240 volts ac for two wire 240 volt models and 
three wire 120/240 volt models.
 
d) 230 volts ac for two wire 230 volt models.
5.  Disconnect the dispenser from the power source.
If voltage is present as described the control thermostat 
is operating properly. Reinstall bulb into the tank.
If voltage is not present as described, replace the 
thermostat.
P1445
Electronic Thermostat (Optional):
1.  Disconnect the dispenser from the power source.
2.  Disconnect the black wire of the control thermostat 
from the black wire from the limit thermostat.
3.  Remove temperature probe from the tank.
4.  With a voltmeter, check the voltage across the black 
wire from the control thermostat and the white  wire 
on the tank heater with the tank heater switch in 
the “ON” (lower) position. Connect the dispenser 
to the power source. The indication must be120 
volts ac for two wire 120 volt models.
If voltage is present as described the control thermostat 
is operating properly. Reinstall temperature probe into 
the tank.
If voltage is not present as described, replace the control 
thermostat.
Removal and Replacement:
1.  Disconnect the wires from the thermostat.
2.  Remove the thermostat capillary bulb/temperature 
probe by firmly pulling up on the capillary  grommet 
at the tank lid. 
3.  Loosen the two #8-32 screws securing the thermo-
stat bracket to the upper left rear of the dispenser 
housing.
4.   Remove thermostat bracket and thermostat as an 
assembly.
5.  Install the new thermostat and bracket inside the 
dispenser housing on the upper left rear side and 
tighten the two #8-32 screws.
6.  Slide the grommet to the line 4.5" above the bulb 
on the new capillary tube (mechanical thermostat 
only).
7.  Insert the capillary bulb/temperature probe  through 
the hole in the tank lid and press the grommet firmly 
and evenly so that the groove in the grommet fits 
into the tank lid.
8.  Carefully bend the capillary tube so that the tube and 
bulb inside the tank are in the vertical position and 
away from any electrical connections (mechanical 
thermostat only).
9.  Refer to Fig. 15 and reconnect the wires.
NOTE - The capillary tube must be clear of any electrical 
termination and not kinked.
FMD-3 shown
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