buell s1 lightning '97 Manual
1-9
Table 1-2. Regular Maintenance Intervals
SERVICE OPERATIONS
AND SPECIAL TOOLS
P
r
e
r
i
d
e
e
5
0
0
0
0
mi
8
0
0
0
0
km
2
5
0
0
5
0
0
mi
4
0
0
0
0
0
0
km
5
0
0
0
0
0
0
mi
8
0
0
0
0
0
0
km
7
5
0
0
5
0
0
mi
1
2
0
0
0
2
0
0
0
km
1
0
0
0
0
0
0
0
0
mi
1
6
0
0
0
6
0
0
0
km
1
2
5
0
0
2
5
0
0
mi
2
0
0
0
0
0
0
0
0
km
1
5
0
0
0
5
0
0
0
mi
2
4
0
0
0
4
0
0
0
km
1
7
5
0
0
7
5
0
0
mi
2
8
0
0
0
8
0
0
0
km
2
0
0
0
0
0
0
0
0
mi
3
2
0
0
0
2
0
0
0
km
2
2
5
0
0
2
5
0
0
mi
3
6
0
0
0
6
0
0
0
km
2
5
0
0
0
5
0
0
0
mi
4
0
0
0
0
0
0
0
0
km
2
7
5
0
0
7
5
0
0
mi
4
4
0
0
0
4
0
0
0
km
3
0
0
0
0
0
0
0
0
mi
4
8
0
0
0
8
0
0
0
km
A
n
n
u
a
n
u
a
l
SERVICE DATA
Battery connections (
page 1-13
)
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Torque
30-40 in-lbs (3.4-4.5 Nm)-hold cables when tightening
30-40 in-lbs (3.4-4.5 Nm)-hold cables when tightening
Engine oil (
page 1-15
)
OIL FILTER WRENCH (Part No. HD-41215)
I
R
I
R
I
R
I
R
I
R
I
R
I
R
R
See
Recommended Oil Grades on page 1-15
.
Checking oil level
Check with vehicle at operating temperature, engine off, motorcycle upright
(not on side stand) on a level surface.
Check with vehicle at operating temperature, engine off, motorcycle upright
(not on side stand) on a level surface.
Oil level
Between upper and lower marks on dipstick (1/2 quart [0.47 liter] difference).
Between upper and lower marks on dipstick (1/2 quart [0.47 liter] difference).
Oil capacity
2.0 quarts (1.9 liters)
2.0 quarts (1.9 liters)
Oil filter (
page 1-16
)
R
R
R
R
R
R
R
R
Hand tighten filter 1/2-3/4 turn after gasket contacts surface.
Brake fluid level and condition (
page 1-17
)
I
I
I
I
I
I
I
I
Fluid type
D.O.T. 5 SILICONE HYDRAULIC BRAKE FLUID
D.O.T. 5 SILICONE HYDRAULIC BRAKE FLUID
Front master cylinder level
Above LOW mark on sight glass or within 1/8 in. (3.2 mm) of molded boss
when cover is removed.
Above LOW mark on sight glass or within 1/8 in. (3.2 mm) of molded boss
when cover is removed.
Rear master cylinder level
Between upper and lower marks on reservoir.
Between upper and lower marks on reservoir.
Rear brake pedal height adjustment and freeplay
(
(
page 1-17
)
I
I
I
I
I
I
I
I
Maximum freeplay
1/8 in. (3.2 mm)
1/8 in. (3.2 mm)
Pedal action should be smooth and not binding.
Brake pads and rotors for wear (
page 1-17
)
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Minimum brake pad thickness
1/16 in. (1.6 mm)
1/16 in. (1.6 mm)
Minimum front rotor thickness
0.17 in. (4.4 mm)
0.17 in. (4.4 mm)
Minimum rear rotor thickness
0.19 in. (4.8 mm)
0.19 in. (4.8 mm)
Condition of rear brake caliper mounting pins and boots
IL
IL
IL
IL
IL
IL
Table Code:
A - Adjust.
I - Inspect, and if necessary, correct, adjust, clean or replace.
L - Lubricate with specified lubricant.
A - Adjust.
I - Inspect, and if necessary, correct, adjust, clean or replace.
L - Lubricate with specified lubricant.
R - Replace or change.
T - Tighten to proper torque.
X - Perform.