buell s1 lightning '97 User Manuals

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Manual

Size:

570 KB
Pages:

18
Language:

English

Manual

Size:

579 KB
Pages:

20
Language:

English

Manual

Table of Contents

GENERAL
1
- SERVICING A NEW MOTORCYCLE
  1
- SAFE OPERATING MAINTENANCE
  1
- SHOP PRACTICES
  1
  - Repair Notes
    1
  - Safety
    1
  - Removing Parts
    1
  - Cleaning
    1
  - Disassembly and Assembly
    2
- REPAIR AND REPLACEMENT PROCEDURES
  2
  - Hardware and Threaded Parts
    2
  - Wiring, Hoses and Lines
    2
  - Instruments and Gauges
    2
  - Bearings
    2
  - Bushings
    2
  - Gaskets
    2
  - Lip Type Seals
    2
  - O-Rings (Preformed Packings)
    2
  - Gears
    2
  - Shafts
    2
  - Part Replacement
    3
- CLEANING
  3
- TOOL SAFETY
  3
  - Air Tools
    3
  - Wrenches
    3
  - Pliers/cutters/prybars
    3
  - Hammers
    3
  - Punches/chisels
    4
  - Screwdrivers
    4
  - Ratchets and Handles
    4
  - Sockets
    4
  - Storage Units
    4
1996 S1 LIGHTNING SPECIFICATIONS
5
SIDE VIEWS
6
FLUID REQUIREMENTS
8
Table 1-2. Regular Maintenance Intervals
9

Size:

408 KB
Pages:

12
Language:

English

Manual

Table of Contents

BATTERY
1
- GENERAL
  1
- CHARGING
  1
  - Table 1-3. Charging Rates
    1
- REMOVAL
  2
- INSTALLATION
  2
ENGINE LUBRICATION SYSTEM
3
- CHECKING ENGINE OIL LEVEL
  3
  - Table 1-4. Recommended Oil Grades
    3
- CHANGING ENGINE OIL AND FILTER
  4
BRAKES
5
TIRES AND WHEELS
6
CLUTCH
7
- TRANSMISSION FLUID
  7
- PRODUCTION CHANGE
  7
- ADJUSTMENT
  8
REAR BELT DEFLECTION
9
- INSPECTION
  9
- ADJUSTMENT
  9
- CLEANING
  9
PRIMARY CHAIN
10
- INSPECTION
  10
  - Table 1-7. Primary Chain Tension
    10
- ADJUSTMENT
  10
REAR PRELOAD ADJUSTMENT
11
- GENERAL
  11
- ADJUSTMENT
  11
SUSPENSION
12
- ADJUSTMENT
  12
  - Table 1-8. Suspension Settings
    12
- REAR SHOCK
  12
FRONT FORK
13
- STEERING HEAD BEARINGS
  13
  - Lubrication
    13
- ADJUSTMENT
  13
- FORK OIL CHANGE
  14
SPARK PLUGS
15
- INSPECTION
  15
AIR CLEANER FILTER
16
- REMOVAL
  16
- INSTALLATION
  16
CARBURETOR
17
- CABLE ADJUSTMENT
  17
- IDLE ADJUSTMENT
  17
IGNITION TIMING
18
- INSPECTION
  18
- ADJUSTMENT
  19
VACUUM-OPERATED ELECTRIC SWITCH (V.O.E.S)
20
- ADJUSTMENT/TESTING
  20
  - Timing Mark Method
    20
  - Ohmmeter and Vacuum Pump Method
    20
HANDLEBARS
21
- INSPECTION
  21
- ADJUSTMENT
  21
HEADLAMP
22
- INSPECTION
  22
- ADJUSTMENT
  22
STORAGE
23
- GENERAL
  23
- REMOVAL FROM STORAGE
  23
TROUBLESHOOTING
24
- GENERAL
  24
- ENGINE
  24
- ENGINE LUBRICATION SYSTEM
  25
- ELECTRICAL SYSTEM
  25
  - Alternator Does Not Charge
    25
  - Alternator Charge Rate Is Below Normal
    25
- FUEL
  25
  - Carburetor Floods
    25
- TRANSMISSION
  25
  - Shifts Hard
    25
  - Jumps Out of Gear
    25
- CLUTCH
  25
  - Slips
    25
  - Drags or Does Not Release
    25
  - Chatters
    25
- CHASSIS
  25
  - Irregular/Inadequate Brake Action
    25
  - Handling Irregularities
    26

Size:

1.21 MB
Pages:

26
Language:

English

Manual

Table of Contents

SPECIFICATIONS
1
- Torque Values
  2
TIRE SPECIFICATIONS
4
- GENERAL
  4
  - Table2-1. Tire Fitment – Tubeless Cast Marchesini...
    4
  - Table2-2. Tire Fitment – Tubeless Aluminum P/M Wh...
    4
VEHICLE IDENTIFICATION NUMBER
5
- GENERAL
  5
WHEELS
6
- GENERAL
  6
- TROUBLESHOOTING
  6
  - Table2-3. Wheel Service
    6
FRONT WHEEL
8
- REMOVAL
  8
- DISASSEMBLY
  8
- CLEANING, INSPECTION AND REPAIR
  8
- ASSEMBLY
  9
- INSTALLATION
  10
REAR WHEEL
11
- REMOVAL
  11
- DISASSEMBLY
  12
- CLEANING, INSPECTION AND REPAIR
  12
- ASSEMBLY
  12
- INSTALLATION
  13
CHECKING CAST RIM RUNOUT
14
- GENERAL
  14
  - Rim Lateral Runout
    14
  - Rim Radial Runout
    14
  - Table2-4. Wheel Runout
    14
TIRES
15
- GENERAL
  15
- REMOVAL
  15
- CLEANING, INSPECTION AND REPAIR
  15
- ADJUSTMENT
  17
  - Wheel Balancing
    17
BRAKES
18
- GENERAL
  18
  - Table2-5. Brake Troubleshooting
    18
FRONT BRAKE MASTER CYLINDER
19
- REMOVAL
  19
- INSTALLATION
  19
FRONT BRAKE CALIPER
20
- REMOVAL/DISASSEMBLY
  20
- CLEANING, INSPECTION AND REPAIR
  21
- ASSEMBLY
  21
- INSTALLATION
  21
FRONT BRAKE LINE
22
- INSTALLATION
  22
REAR BRAKE MASTER CYLINDER
23
- ADJUSTMENT
  23
  - Brake Pedal
    23
- REMOVAL/DISASSEMBLY
  23
- CLEANING, INSPECTION AND REPAIR
  23
- ASSEMBLY/INSTALLATION
  24
REAR BRAKE CALIPER
25
- REMOVAL/DISASSEMBLY
  25
- CLEANING, INSPECTION AND REPAIR
  26
- ASSEMBLY
  26
- INSTALLATION
  26
REAR BRAKE LINE AND SWITCH
27
- REMOVAL
  27
- INSTALLATION
  27

Size:

962 KB
Pages:

27
Language:

English

Manual

Table of Contents

FRONT FORK
1
- GENERAL
  1
- REMOVAL
  1
- DISASSEMBLY
  1
- CLEANING, INSPECTION AND REPAIR
  3
- ASSEMBLY
  3
- INSTALLATION
  4
FORK STEM AND BRACKET ASSEMBLY
5
- CLEANING, INSPECTION AND REPAIR
  5
- ASSEMBLY/INSTALLATION
  5
SWINGARM
6
- REMOVAL
  6
- DISASSEMBLY
  6
- CLEANING/INSPECTION
  6
- ASSEMBLY
  6
- INSTALLATION
  7
REAR SHOCK ABSORBER
9
- GENERAL
  9
- REMOVAL
  9
- DISASSEMBLY
  9
- ASSEMBLY
  10
- INSTALLATION
  10
SUSPENSION THEORY
11
- DEFINITIONS
  11
- GENERAL
  11
SUSPENSION ADJUSTMENTS
12
THROTTLE CONTROL
16
CLUTCH CONTROL
17
- ADJUSTMENT
  17
- REMOVAL/DISASSEMBLY
  17
SPEEDOMETER AND TACHOMETER
19
- GENERAL
  19
- REMOVAL
  19
  - Speedometer
    19
  - Tachometer
    19
  - Instrument Support
    19
- INSTALLATION
  19
  - Speedometer
    19
  - Tachometer
    19
  - Instrument Support
    19
- SPEEDOMETER CABLE
  21
HANDLEBAR
22
- REMOVAL
  22
- INSTALLATION
  22
EXHAUST SYSTEM
23
- REMOVAL/DISASSEMBLY
  23
  - Muffler
    23
  - Exhaust Header
    23
- ASSEMBLY/INSTALLATION
  23
  - Muffler
    23
  - Exhaust Header
    23
FOOTRESTS
25
- REMOVAL
  25
- INSTALLATION
  25
SPROCKET COVER
26
- REMOVAL/DISASSEMBLY
  26
- ASSEMBLY/INSTALLATION
  26
FENDERS
27
- REMOVAL/INSTALLATION
  27
  - Front Fender
    27
  - Rear Fender/Lower Belt Guard
    27
  - Frame Heat Shield
    27
TAIL SECTION
28
- REMOVAL
  28
- INSTALLATION
  28
WINDSCREEN
29
- REMOVAL
  29
- INSTALLATION
  29
SEAT
30
- REMOVAL
  30
- INSTALLATION
  30
SIDE STAND
31
- GENERAL
  31
- REMOVAL/DISASSEMBLY
  31
- ASSEMBLY/INSTALLATION
  31

Size:

2.15 MB
Pages:

31
Language:

English

Manual

Table of Contents

Size:

1.33 MB
Pages:

21
Language:

English

Manual

Table of Contents

CYLINDER AND PISTON
1
LUBRICATION SYSTEM
7
OIL HOSE ROUTING
8
- GENERAL
  8
OIL TANK
9
- REMOVAL/DISASSEMBLY
  9
- ASSEMBLY/INSTALLATION
  9
OIL PRESSURE SIGNAL LIGHT SWITCH
10
- GENERAL
  10
- OIL PRESSURE SIGNAL LIGHT
  10
- OIL PRESSURE
  10
  - Table 3-8. Troubleshooting Oil...
    10
CRANKCASE BREATHING SYSTEM
11
- GENERAL
  11
OILING SYSTEM (COLOR FOLDOUT)
12
OIL PUMP
13
- GENERAL
  13
- REMOVAL/DISASSEMBLY
  14
- CLEANING, INSPECTION AND REPAIR
  15
- ASSEMBLY/INSTALLATION
  15
OIL FILTER MOUNT
16
- GENERAL
  16
- DISASSEMBLY
  16
- CLEANING/INSPECTION
  16
- ASSEMBLY
  16
VALVE TAPPETS
17
- GENERAL
  17
- REMOVAL
  17
- CLEANING/INSPECTION
  17

Size:

824 KB
Pages:

17
Language:

English

Manual

Size:

2.5 MB
Pages:

26
Language:

English

Manual

Size:

1.35 MB
Pages:

17
Language:

English

Manual

Table of Contents

AIR CLEANER
1
- GENERAL
  1
- REMOVAL
  1
- INSTALLATION
  2
FUEL TANK
3
- GENERAL
  3
- REMOVAL
  3
- DISASSEMBLY/ASSEMBLY
  4
- CLEANING, INSPECTION AND REPAIR
  4
- INSTALLATION
  4
FUEL SUPPLY VALVE
5
- GENERAL
  5
- REMOVAL
  5
- CLEANING, INSPECTION AND REPAIR
  5
- INSTALLATION
  5
EVAPORATIVE EMISSIONS CONTROL CALIFORNIA MODELS
6
- GENERAL
  6
- TROUBLESHOOTING
  6
- REMOVAL
  7
  - Vent Valve
    7
  - Canister
    7
- INSTALLATION
  7
  - Vent Valve
    7
  - Canister
    8
- HOSE ROUTING
  8
  - Carburetor
    8
  - Canister Hose Routings
    8

Size:

416 KB
Pages:

8
Language:

English

Manual

Size:

544 KB
Pages:

11
Language:

English

Manual

Table of Contents

STARTER
1
STARTER SOLENOID
7
- GENERAL
  7
- DISASSEMBLY
  7
- ASSEMBLY
  7

Size:

582 KB
Pages:

7
Language:

English

Manual

Table of Contents

SPECIFICATIONS
1
- Torque Values
  2
PRIMARY CHAIN
3
- GENERAL
  3
- ADJUSTMENT/LUBRICATION
  3
- REMOVAL
  3
  - Primary Cover
    3
  - Primary Chain Adjuster
    4
- INSTALLATION
  4
  - Primary Chain Adjuster
    4
  - Primary Cover
    5
SECONDARY DRIVE BELT
6
- GENERAL
  6
- REMOVAL
  6
- INSTALLATION
  7
CLUTCH
8
- GENERAL
  8
  - Table 6-1. Clutch Troubleshooting
    8
CLUTCH RELEASE MECHANISM
9
- ADJUSTMENT
  9
- DISASSEMBLY
  9
- CLEANING, INSPECTION AND REPAIR
  9
- ASSEMBLY
  9
PRIMARY DRIVE/CLUTCH
10
- REMOVAL
  10
- DISASSEMBLY
  10
- INSPECTION/REPAIR
  12
- ASSEMBLY
  12
- INSTALLATION
  13
TRANSMISSION
14
- GENERAL
  14
- LUBRICATION
  14
TRANSMISSION CASE
16
- GENERAL
  16
- REMOVAL
  16
- CLEANING, INSPECTION AND REPAIR
  17
  - Neutral Indicator Switch
    17
SHIFTER FORKS AND DRUM
18
- DISASSEMBLY
  18
- CLEANING, INSPECTION AND REPAIR
  19
- ASSEMBLY
  19

Size:

1.75 MB
Pages:

19
Language:

English

Manual

Size:

1.04 MB
Pages:

12
Language:

English

Manual

Table of Contents

SPECIFICATIONS
1
- Torque Values
  2
IGNITION SYSTEM
3
- GENERAL
  3
- TROUBLESHOOTING
  4
VACUUM-OPERATED ELECTRIC SWITCH (V.O.E.S)
10
- ADJUSTMENT/TESTING
  10
- REMOVAL
  10
- INSTALLATION
  10
IGNITION/HEADLAMP SWITCH
11
- GENERAL
  11
- REMOVAL
  11
  - Table7-1. Ignition Positions
    11
  - Table7-2. Indicator Markers
    11
- INSTALLATION
  12
IGNITION MODULE
13
- GENERAL
  13
- REMOVAL
  13
- INSTALLATION
  13
IGNITION SENSOR PLATE AND ROTOR
14
- GENERAL
  14
- REMOVAL
  14
- INSTALLATION
  15
IGNITION COIL
16
- GENERAL
  16
- TROUBLESHOOTING
  16
  - Table7-3. Ignition Coil Winding Resistance
    16
- REMOVAL
  17
- INSTALLATION
  17
SPARK PLUG CABLES
18
- GENERAL
  18
- REMOVAL
  18
- INSPECTION
  18
- INSTALLATION
  18
STARTER INTERLOCK
19
- GENERAL
  19
- TESTING/REPLACEMENT
  21
  - Side Stand Switch
    21
  - Clutch Switch
    21
  - Diodes
    21
  - Ignition Relay
    22
  - Starter Relay
    22
  - Main Circuit Breaker
    22
  - Ignition Fuse
    22

Size:

1.08 MB
Pages:

22
Language:

English

Manual

Table of Contents

CHARGING SYSTEM
1
ALTERNATOR
7
VOLTAGE REGULATOR
9
- GENERAL
  9
- REMOVAL
  9
- INSTALLATION
  9
BATTERY
10
- GENERAL
  10
HEADLAMP
11
- REMOVAL
  11
  - Headlamp and Bulbs
    11
  - Headlamp Housing and Brackets
    11
- INSTALLATION
  12
  - Headlamp Brackets and Housing
    12
  - Headlamp and Bulbs
    12
TAIL LAMP
13
- REMOVAL/DISASSEMBLY
  13
  - Tail Lamp
    13
  - Tail Lamp Bracket
    13
- ASSEMBLY/INSTALLATION
  13
  - Tail Lamp Bracket
    13
  - Tail Lamp
    14
TURN SIGNALS
15
- REMOVAL
  15
  - Front
    15
  - Rear
    15
- INSTALLATION
  15
  - Front
    15
  - Rear
    15
TURN SIGNAL FLASHER
16
- REMOVAL
  16
- INSTALLATION
  16
HANDLEBAR SWITCHES
17
- REMOVAL
  17
  - Right Side
    17
  - Left Side
    17
- INSTALLATION
  17
  - Right Side
    17
  - Left Side
    18
HORN
19
- REMOVAL
  19
- INSTALLATION
  19
- TROUBLESHOOTING
  19
NEUTRAL INDICATOR SWITCH
20
- GENERAL
  20
- TESTING
  20
- REMOVAL/INSTALLATION
  20
FUSES AND CIRCUIT BREAKERS
21
- GENERAL
  21
  - Fuses
    21
  - Circuit Breakers
    21
ELECTRICAL CONNECTORS
22
- GENERAL
  22
  - Table7-5. Electrical Connectors
    22
DEUTSCH ELECTRICAL CONNECTORS
24
- GENERAL
  24
- REMOVING/INSTALLING SOCKETS
  24
- REMOVING/INSTALLING PINS
  24
- ASSEMBLY/INSTALLATION
  24
- CRIMPING INSTRUCTIONS
  25
AMP MULTILOCK ELECTRICAL CONNECTORS
26
WIRING DIAGRAM
29

Size:

1.84 MB
Pages:

29
Language:

English

Manual

Table of Contents

Size:

105 KB
Pages:

3
Language:

English

Manual

Table of Contents

Size:

62.5 KB
Pages:

18
Language:

English

Service Manual

Table of Contents

MAINTENANCE
1
CHASSIS
1
ENGINE
1
ELECTRIC STARTER
1
DRIVE/TRANSMISSION
1
ELECTRICAL
1
1997 INFORMATION
1
APPENDIX
1
- MAINTENANCE
  2
- CHASSIS
  3
- engine
  4
- FUEL SYSTEM
  5
- ELECTRIC STARTER
  6
- DRIVE/TRANSMISSION
  7
- ELECTRICAL
  8
- 1997 INFORMATION
  9
- APPENDIX
  10

Size:

299 KB
Pages:

10
Language:

English

Manual

Size:

37.7 KB
Pages:

2
Language:

English

Manual

Size:

123 KB
Pages:

1
Language:

Norsk

Manual

Size:

2.57 MB
Pages:

14
Language:

English