Siemens Welding System ST PCS 7 User Manual

Page of 344
Communication
PROFIBUS
Introduction
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Siemens ST PCS 7 · November 2007
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Overview
Communication at field level with PROFIBUS
Distributed peripherals such as remote I/O stations with their 
I/O modules, transmitters, drives, valves or operator terminals 
communicate with the automation systems (controllers) at field 
level through a powerful real-time bus system. This communica-
tion is characterized by:
• Cyclic transmission of process data
• Acyclic transfer of interrupts, parameters and diagnostics 
data
PROFIBUS is predestined for these tasks because it enables 
high-speed communication with the intelligent distributed I/Os 
by means of a communications protocol (PROFIBUS DP) as well 
as communication and simultaneous power supply for transmit-
ters and actuators (PROFIBUS PA). 
PROFIBUS is simple, rugged and reliable, can be expanded on-
line by further distributed components, and can be used in both 
standard environments and hazardous areas. It supports the co-
existence of field devices from different vendors on one line (in-
teroperability) as well as the vendor-independent exchangeabil-
ity of devices from one profile family.
Benefits
SIMATIC PCS 7 utilizes the benefits of the PROFIBUS from start 
to finish:
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Small planning and engineering overheads as well as low 
commissioning costs
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Optimum distributed system structure with low hardware and 
space requirements 
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Significantly reduced overhead for wiring, jumpering, distribu-
tion, power supply and field mounting
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High-speed communication with high measurement accuracy
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Efficient engineering, interoperability and replaceability of de-
vices through vendor-independent device description
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Short commissioning times through short loop tests, easy pa-
rameterization and the elimination of calibration work
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Bidirectional communication and high amounts of information 
permit enhanced diagnostics functions for fast fault locating 
and troubleshooting
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Optimum life cycle management through processing and 
evaluation of diagnostics and status information by an asset 
management system
Function
Users have numerous facilities for communication and line diag-
nostics, as well as for diagnostics of the intelligent field devices 
connected. Furthermore, the PROFIBUS is fully integrated into 
the global asset management of the SIMATIC PCS 7 process 
control system. 
In addition to all these properties, the following PROFIBUS func-
tions are particularly relevant to process automation:
• Integration of previously installed HART devices
• Redundancy
• Safety-related communication with PROFIsafe up to SIL 3 ac-
cording to IEC 61508
• Clock synchronization
• Time tagging
On account of its exceptional characteristics, PROFIBUS is now 
established in all sectors of the production, process and hybrid 
industries and has become the most successful open field bus 
in the world. 
PROFIBUS transmission systems
PROFIBUS DP
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RS 485: simple and low-cost electrical transmission system 
based on shielded two-wire cable.
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RS 485-iS: intrinsically-safe electrical transmission system for 
hazardous areas up to Ex zone 1, implemented using a 
shielded two-wire cable with a transmission rate of 1.5 Mbit/s.
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Fiber-optic: optical transmission system with glass or plastic 
fiber-optic cables, for fast transmission of large quantities of 
data in environments with high interferences or for covering 
long distances.
PROFIBUS PA
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MBP (Manchester Coded; Bus Powered): intrinsically-safe 
transmission system which permits simultaneous transmission 
of digital data and powering of the field devices on a single 
two-wire cable. It is suitable for direct connection of devices in 
environments up to Ex zone 1 or 21 and associated sen-
sors/actuators in environments up to Ex zone 0 or 20.
PROFIBUS DP 
PROFIBUS PA 
PROFIBUS DP 
OLM OLM 
Industrial Ethernet 
RS 485-iS coupler 
Long distances 
with fiber-optic 
DP/PA link 
Automation system 
Ex isolation 
+ repeater 
© Siemens AG 2007