Marvel ML24BNS1RB Owner's Manual

Page of 32
17
!
CAUTION
Material Type
#10 Wood Screw 
Hardwood
1
8
" (3.2 mm) Diameter. Pilot Hole
Softwood
7
64
 (2.8 mm) Diameter. Pilot Hole
Table B
Step 5: Install the door
Carefully open the top and bottom hinges on the door being 
careful as there are many pinch points. Place the hinges 
over the 4 screws in the cabinet, 2 at the top and 2 at the 
bottom and slide the door into position. Tighten the 4 hinge 
screws with a phillips screwdriver. (See Figures 13 and 
13a). Place wire harness from the grille and mount to the 
bottom of the door with the screw and "P" clamp removed 
in step 1. (See Figure 13b). Reconnect the wire harness, 
(See Figure 14). 
Step 4: Assemble the panel to the door
The preferred method of attaching the panel to the door 
is to clamp the panel to the door so it cannot move while 
drilling the screw pilot holes. Use bar clamps or "C" clamps 
with pads on the clamping surfaces that will not mar the 
panel or the door. The custom overlay panel should be 
flush with the top of the door and centered along the width 
of the door. See Figure 15a. Drill holes through the gasket 
extrusion using the 10 holes as pilot holes. Use the drill 
size from the chart in Table "B", being careful not to drill 
through the front surface of the panel, drill no deeper than 
1
2
" (12.7 mm) deep. If the overlay panel is thinner than 
5
8
" (16 mm) thick shorter screws will have to be obtained. 
Fasten the panel to the door with the 10 screws provided 
in the literature pack. (See Figure 20). Remove the clamps 
and replace the gasket in the gasket extrusion channels of 
the door. Some force may be required to seat the gasket 
into the channels. Be sure the gasket corners are seated 
properly.
Figure 20
#10 x 1/2"
screw
Weight of overlay door panel must not 
exceed 15 pounds (6.8 kg) for a solid 
door model.
OVERLAY DOOR PANEL INSTALLATION