User ManualTable of ContentsCover1Introduction3Precautions for Safety4Contents14I. CONNECTION MANUAL181. OUTLINE192. CONFIGURATION202.1 System Configuration202.2 List of Configuration Units213. INSTALLATION243.1 General Specification243.2 General Connection Diagram263.3 Countermeasures against Heat Radiation293.4 Noise Countermeasures303.4.1 Connection of Frame Ground (FG)303.4.2 Shield Clamping of Cables313.4.3 Connection of Spark Killer323.4.4 Countermeasures against Lightning Surge Protection333.5 Installation353.6 Mounting Conditions363.7 Turning the Power ON Again374. CONTROL UNIT CONNECTIONS384.1 Names of Each Control Unit Part384.2 Connecting the Power Supply394.3 Connecting the Communication Terminal404.4 Connecting the Synchronous Feed Encoder414.5 Connecting the Sensor Signal (skip)424.6 Connecting the Servo Drive Unit434.7 Connecting the Manual Pulse Generator444.8 Connecting the Machine Control Signal454.9 Connecting the Remote I/O Unit504.10 Connecting the RS-232C Device524.11 Connecting Other Peripheral Devices534.12 Connecting the Display Unit with Ethernet564.13 Connecting the Network with MELSECNET/10574.14 Connecting the IO Device with CC-Link594.15 Connecting the IO Device with DeviceNet614.16 Control Unit Connector Pin Assignments635. CONNECTION OF COMMUNICATION TERMINAL665.1 Outline of Communication Terminal665.2 Connection of Power Supply675.2.1 Connection of Power Supply to 7.2-type Monochrome LCD675.2.2 Connection of Power Supply to 10.4-type Monochrome LCD (FCU6-DUT32+KB021)685.2.3 Connection of Power Supply to 9-type CRT (FCUA-CT100/FCUA-CR10+KB10)695.3 Internal Connections705.4 Connection of Remote I/O Unit715.5 Example of Connecting Multiple Control Units to the Communication Terminal726. CONNECTION OF REMOTE I/O UNIT736.1 Outline of Remote I/O Unit736.2 Names of Each Remote I/O Unit Section746.3 Setting the Station No. When Using Multiple Remote I/O756.4 Connection of Remote I/O Power Supply766.5 Outline of Digital Signal Input Circuit776.6 Outline of Digital Signal Output Circuit796.7 Outline of Analog Signal Output Circuit806.8 Outline of Analog Signal Input Circuit816.9 Connection of FCUA-DX10* /13* /14* Unit and Machine Control Signal826.10 Connection of FCUA-DX11* Unit and Machine Control Signal846.11 Connection of FCUA-DX12* Unit and Machine Control Signal866.12 Connection of FCUA-DX13* Unit and Manual Pulse Generator886.13 Outline of FCUA-DX13* Unit Pulse Input Circuit896.14 Connection of FCUA-DX14* Unit and Analog Input/Output Signal906.15 Cables91APPENDIX 1 OUTLINE AND INSTALLATION DIMENSIONS FOR CONTROL92Appendix 1.1 Outline and Installation Dimensions for Contro92Appendix 1.2 Outline and Installation Dimensions for Control Unit with External Extension Unit93APPENDIX 2 OUTLINE AND INSTALLATION DIMENSIONS FOR COMMUNICATION TERMINAL94Appendix 2.1 Outline and Installation Dimensions for FCUA-CT10094Appendix 2.2 Outline and Installation Dimensions for FCUA-CR1095Appendix 2.3 Outline and Installation Dimensions for FCUA-LD10096Appendix 2.4 Outline and Installation Dimensions for FCUA-LD10 and KB2097Appendix 2.5 Outline and Installation Dimensions for FCU6-DUT32, KB02198APPENDIX 3 OUTLINE AND INSTALLATION DIMENSIONS FOR REMOTE I/O UNIT99APPENDIX 4 OUTLINE AND INSTALLATION DIMENSIONS FOR MANUAL PULSE GENERATOR100APPENDIX 5 OUTLINE AND INSTALLATION DIMENSIONS FOR SYNCHRONOUS FEED ENCODER101APPENDIX 6 OUTLINE AND INSTALLATION DIMENSIONS FOR GROUNDING PLATE AND CLAMP FITTING102APPENDIX 7 CABLE MANUFACTURING DRAWINGS103Appendix 7.1 F310 Cable Manufacturing Drawing104Appendix 7.2 F311 Cable Manufacturing Drawing105Appendix 7.3 F320 Cable Manufacturing Drawing106Appendix 7.4 F321 Cable Manufacturing Drawing107Appendix 7.5 F322 Cable Manufacturing Drawing108Appendix 7.6 F340 Cable Manufacturing Drawing109Appendix 7.7 F350 Cable Manufacturing Drawing110Appendix 7.8 F351 Cable Manufacturing Drawing111Appendix 7.9 FCUA-R000 Cable Manufacturing Drawing112Appendix 7.10 FCUA-R050 Cable Manufacturing Drawing113Appendix 7.11 FCUA-R051 Cable Manufacturing Drawing114Appendix 7.12 FCUA-R054 Cable Manufacturing Drawing115Appendix 7.13 FCUA-R055 Cable Manufacturing Drawing116Appendix 7.14 FCUA-R211 Cable Manufacturing Drawing117Appendix 7.15 FCUA-R220 Cable Manufacturing Drawing118Appendix 7.16 F300 Cable Manufacturing Drawing119APPENDIX 8 LIST OF CONNECTOR SETS120APPENDIX 9 EMC INSTALLATION GUIDELINES122Appendix 9.1 Introduction122Appendix 9.2 EMC Directives123Appendix 9.3 EMC Countermeasures124Appendix 9.4 Panel Structure125Appendix 9.4.1 Countermeasures for control panel body125Appendix 9.4.2 Countermeasures for door126Appendix 9.4.3 Countermeasures for power supply127Appendix 9.5 Countermeasures for Wiring in Panel128Appendix 9.5.1 Precautions for wiring in panel128Appendix 9.5.2 NC Unit grounding wire129Appendix 9.5.3 Shield treatment of cables130Appendix 9.6 Parts for EMC Countermeasures132Appendix 9.6.1 Shield clamp fitting132Appendix 9.6.2 Ferrite core133Appendix 9.6.3 Surge protector134Appendix 9.6.4 Selection of stabilized power supply137II. MAINTENANCE MANUAL1381. OUTLINE1391.1 Table of Configuration Lists1391.2 Control Section Module Configuration1402. EXPLANATION OF MODULE FUNCTIONS1412.1 HR851 Card1412.2 HR899 Card1432.3 HR891 Card1442.4 HR881/882/883/884 Card1452.5 HR875/876 Card1462.6 HR877/878 Card1472.7 HR877/879 Card1492.8 HR865 Card1512.9 HR871 Card1543. TROUBLESHOOTING1553.1 List of Unit LEDs1553.2 Troubleshooting1563.2.1 Confirmation of trouble state1563.2.2 When in trouble1574. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE1614.1 Maintenance Tools1614.2 Maintenance Items1614.2.1 Escutcheon1624.2.2 LCD Panel1624.2.3 IC Card1624.3 Replacement Methods1634.3.1 Cable1634.3.2 Durable parts1654.3.3 Control Unit1674.3.4 Control PCB169Revision History171Back cover173Size: 2.72 MBPages: 173Language: EnglishOpen manual