Siemens M7-400 User Manuals

Table of Contents

• Title

  1
• Preface

  3
• Contents

  11
• 1 General Technical Specifications

  29
  • 1.1 Standards and Approvals

    30
  • 1.2 Electromagnetic Compatibility

    37
  • 1.3 Shipping and Storage Conditions for Modules and Backup Batteries

    40
  • 1.4 Mechanical and Ambient Climatic Conditions for Operating the S7-400/M7-400

    42
  • 1.5 Information on Insulation Tests, Protection Class and Degree of Protection

    46
  • 1.6 Using S7-400 in a zone 2 explosion–risk area

    47
• 2 Racks

  71
  • 2.1 Function and Structure of the Racks

    72
  • 2.2 The Racks UR1; (6ES7400-1TA01-0AA0) and UR2; (6ES7400-1JA01-0AA0)

    73
  • 2.3 The Rack UR2-H; (6ES7400-2JA00-0AA0)

    75
  • 2.4 The Rack CR2; (6ES7401-2TA01-0AA0)

    77
  • 2.5 The Rack CR3; (6ES7401-2TA01-0AA0)

    78
  • 2.6 The Racks ER1; (6ES7403-1TA01-0AA0) and ER2; (6ES7403-1JA01-0AA0)

    79
• 3 Power Supply Modules

  81
  • 3.1 Common Characteristics of the Power Supply Modules

    82
  • 3.2 Redundant Power Supply Modules

    84
  • 3.3 Backup Battery (Option)

    86
  • 3.4 Controls and Indicators

    88
  • 3.5 Fault/Error Messages via LEDs

    93
  • 3.6 Power Supply Module PS 407 4A; (6ES7407-0DA00-0AA0)

    99
  • 3.7 Power Supply Module PS 407 4A; (6ES7407-0DA01-0AA0)

    101
  • 3.8 Power Supply Modules PS 407 10A; (6ES7407-0KA01-0AA0) and PS 407 10A R; (6ES7407-0KR00-0AA0)

    103
  • 3.9 Power Supply Module PS 407 20A; (6ES7407-0RA00-0AA0)

    106
  • 3.10 Power Supply Module PS 407 20A; (6ES7407-0RA00-0AA0)

    108
  • 3.11 Power Supply Module PS 405 4A; (6ES7405-0DA00-0AA0)

    110
  • 3.12 Power Supply Module PS 405 4A; (6ES7405-0DA01-0AA0)

    112
  • 3.13 Power Supply Module PS 405 10A; (6ES7405-0KA00-0AA0)

    114
  • 3.14 Power Supply Modules PS 405 10A; (6ES7405-0KA01-0AA0) and PS 405 10A R; (405-0KR00-0AA0)

    116
  • 3.15 Power Supply Module PS 405 20A; (6ES7405-0RA00-0AA0)

    118
  • 3.16 Power Supply Module PS 405 20A; (6ES7405-0RA01-0AA0)

    120
• 4 Digital Modules

  123
  • 4.1 Module Overview

    125
  • 4.2 Sequence of Steps from Choosing to Commissioning

    127
  • 4.3 Digital Module Parameter Assignment

    128
    • 4.3.1 Parameters of the Digital Input Modules

      129
    • 4.3.2 Parameters of the Digital Output Modules

      130
  • 4.4 Diagnostics of the Digital Modules

    131
  • 4.5 Interrupts of the Digital Modules

    135
  • 4.6 Input Characteristic Curve for Digital Inputs

    137
  • 4.7 Digital Input Module SM 421; DI 32 x 24 VDC (6ES7421-1BL00-0AA0)

    139
  • 4.8 Digital Input Module SM 421; DI 32 x 24 VDC; (6ES7421-1BL01-0AA0)

    142
  • 4.9 Digital Input Module SM 421; DI 16 x 24 VDC; (6ES7421-7BH00-0AB0)

    145
    • 4.9.1 Assigning Parameters to the SM 421; DI 16 x 24 VDC

      149
    • 4.9.2 Behavior of the SM 421; DI 16 x 24 VDC

      151
  • 4.10 Digital Input Module SM 421; DI 16 x 24 VDC; (6ES7421-7BH01-0AB0)

    154
    • 4.10.1 Assigning Parameters to the SM 421; DI 16 x 24 VDC

      158
    • 4.10.2 Behavior of the SM 421; DI 16 x 24 VDC

      160
  • 4.11 Digital Input Module SM 421; DI 16 x 120 VAC; (6ES7421-5EH00-0AA0)

    163
  • 4.12 Digital Input Module SM 421; DI 16 x 24/60 VUC; (6ES7 421-7DH00-0AB0)

    166
    • 4.12.1 Assigning Parameters to the SM 421; DI 16 x 24/60 VUC

      169
  • 4.13 Digital Input Module SM 421; DI 16 x 120/230 VUC; (6ES7 421-1FH00-0AA0)

    172
  • 4.14 Digital Input Module SM 421; DI 16 x 120/230 VUC; (6ES7421-1FH20-0AA0)

    175
  • 4.15 Digital Input Module SM 421; DI 32 x 120 VUC; (6ES7421-1EL00-0AA0)

    178
  • 4.16 Digital Output Module SM 422; DO 16 x 24 VDC/2 A; ( 6ES7422- 1BH10- 0AA0)

    181
  • 4.17 Digital Output Module SM 422; DO 16 x 24 VDC/2 A; ( 6ES7422- 1BH11- 0AA0)

    184
  • 4.18 Digital Output Module SM 422; DO 16 x 20-125 VDC/1.5 A; (6ES7422-5EH10-0AB0)

    187
    • 4.18.1 Assigning Parameters to the SM 422; DO 16 x 20-125 VDC/1.5 A

      191
  • 4.19 Digital Output Module SM 422; DO 32 x 24 VDC/0.5 A; (6ES7422-1BL00-0AA0)

    192
  • 4.20 Digital Output Module SM 422; DO 32 x 24 VDC/0.5 A; (6ES7422-7BL00-0AB0)

    195
    • 4.20.1 Assigning Parameters to the SM 422; DO 32 x 24 VDC/0.5 A

      199
    • 4.20.2 Behavior of the SM 422; DO 32 x 24 VDC/0.5 A

      200
  • 4.21 Digital Output Module SM 422; DO 8 x 120/230 VAC/5 A; (6ES7422-1FF00-0AA0)

    201
  • 4.22 Digital Output Module SM 422; DO 16 x 120/ 230 VAC/ 2 A; (6ES7422-1FH00-0AA0)

    205
  • 4.23 Digital Output Module SM 422; DO 16 x 20-120 VAC/2 A; (6ES7422-5EH00-0AB0)

    209
    • 4.23.1 Assigning Parameters to the SM 422; DO 16 20-120 VAC/2 A

      212
  • 4.24 Relay Output Module SM 422; DO 16 x 30/ 230 VUC/ Rel. 5 A; (6ES7422-1HH00-0AA0)

    213
• 5 Analog Modules

  217
  • 5.1 Module Overview

    219
  • 5.2 Sequence of Steps from Choosing to Commissioning the Analog Modules

    222
  • 5.3 Analog Value Representation

    223
    • 5.3.1 Analog Value Representation for Analog Input Channels

      224
    • 5.3.2 Analog Value Representation for Analog Output Channels

      239
  • 5.4 Setting the Measuring Method and Measuring Ranges of the Analog Input Channels

    244
  • 5.5 Behavior of the Analog Modules

    247
    • 5.5.1 Effect of Supply Voltage and Operating Mode

      247
    • 5.5.2 Effect of Range of Values of the Analog Values

      248
    • 5.5.3 Effect of Operational Limit and Basic Error Limit

      249
  • 5.6 Conversion, Cycle, Setting and Response Time of Analog Modules

    251
  • 5.7 Analog Module Parameter Assignment

    255
    • 5.7.1 Parameters of the Analog Input Modules

      256
    • 5.7.2 Parameters of the Analog Output Modules

      258
  • 5.8 Connecting Sensors to Analog Inputs

    259
  • 5.9 Connecting Voltage Sensors

    262
  • 5.10 Connecting Current Sensors

    263
  • 5.11 Connecting Resistance Thermometers and Resistors

    266
  • 5.12 Connecting Thermocouples

    269
  • 5.13 Connecting Loads/Actuators to Analog Outputs

    275
  • 5.14 Connecting Loads/Actuators to Voltage Outputs

    276
  • 5.15 Connecting Loads/Actuators to Current Outputs

    278
  • 5.16 Diagnostics of the Analog Modules

    279
  • 5.17 Analog Module Interrupts

    283
  • 5.18 Analog Input Module SM 431; AI 8 x 13 Bit; (6ES7431-1KF00-0AB0)

    286
    • 5.18.1 Commissioning the SM 431; AI 8 x 13 Bit

      290
    • 5.18.2 Measuring Methods and Measuring Ranges of the SM 431; AI 8 x 13 Bit

      291
  • 5.19 Analog Input Module SM 431; AI 8 x 14 Bit; (6ES7 431-1KF10-0AB0)

    293
    • 5.19.1 Commissioning the SM 431; AI 8 x 14 Bit

      299
    • 5.19.2 Measuring Methods and Measuring Ranges of the SM 431; AI 8 x 14 Bit

      301
  • 5.20 Analog Input Module SM 431; AI 8 x 14 Bit; (6ES7431-1KF20-0AB0)

    306
    • 5.20.1 Commissioning the SM 431; AI 8 x 14 Bit

      310
    • 5.20.2 Measuring Methods and Measuring Ranges of the SM 431; AI 8 x 14 Bit

      312
  • 5.21 Analog Input Module SM 431; AI 16 x 13 Bit;

    315
    • 5.21.1 Commissioning the SM 431; AI 16 x 13 Bit

      320
    • 5.21.2 Measuring Methods and Measuring Ranges of the SM 431; AI 16 x 13 Bit

      321
  • 5.22 Analog Input Module SM 431; AI 16 x 16 Bit; (6ES7431-7QH00-0AB0)

    323
    • 5.22.1 Commissioning the SM 431; AI 16 x 16 Bit

      330
    • 5.22.2 Measuring Methods and Measuring Ranges of the SM 431; AI 16 x 16 Bit

      333
  • 5.23 Analog Input Module SM 431; AI 8 x RTD x 16 Bit; (6ES7 431-7KF10-0AB0)

    338
    • 5.23.1 Commissioning the SM 431; AI 8 x RTD x 16 Bit

      342
    • 5.23.2 Measuring Methods and Measuring Ranges of the SM 431; AI 8 x RTD x 16 Bit

      345
  • 5.24 Analog Input Module SM 431; AI 8 x 16 Bit; (6ES7431-7KF00-0AB0)

    346
    • 5.24.1 Commissioning the SM 431; AI 8 x 16 Bit

      351
    • 5.24.2 Measuring Methods and Measuring Ranges of the SM 431; AI 8 x 16 Bit

      355
  • 5.25 Analog Output Module SM 432; AO 8 x 13 Bit; (6ES7432-1HF00-0AB0)

    357
    • 5.25.1 Commissioning the SM 432; AO 8 x 13 Bit

      361
• 6 Interface Modules

  363
  • 6.1 Common Features of the Interface Modules

    364
  • 6.2 The Interface Modules IM 460-0; (6ES7460-0AA00-0AB0, 6ES7460-0AA01-0AB0) and IM 461-0; (6ES7461-0AA00-0AA0, 6ES7461-0AA01-0AA0)

    369
  • 6.3 The Interface Modules IM 460-1; (6ES7460-1BA00-0AB0, 6ES7460-1BA01-0AB0) and IM 461-1; (6ES7461-1BA00-0AA0, 6ES7461-1BA01-0AA0)

    372
  • 6.4 The Interface Modules IM 460-3; ( 6ES7460- 3AA00- 0AB0, 6ES7460-3AA01-0AB0) and IM 461-3; (6ES7461-3AA00-0AA0, 6ES7461-3AA01-0AA0)

    376
  • 6.5 The Interface Modules IM 460-4; ( 6ES7460- 4AA01- 0AB0) and IM 461-4; (6ES7461-4AA01-0AA0)

    380
• 7 IM 463-2

  385
  • 7.1 Using SIMATIC S5 Expansion Units in an S7-400

    386
  • 7.2 Rules for Connecting S5 Expansion Units

    387
  • 7.3 Operator Controls and Indicators

    388
  • 7.4 Installing and Connecting the IM 463-2

    390
  • 7.5 Setting the Operating Modes of the IM 314

    392
  • 7.6 Configuring S5 Modules for Operation in the S7-400

    394
  • 7.7 Pin Assignments of the 721 Connecting Cable

    395
  • 7.8 Terminating Connector for IM 314

    397
  • 7.9 Technical Specifications (6ES7463–2AA00–0AA0)

    398
• 8 PROFIBUS DP Master Interface IM 467/ IM 467 FO

  399
  • 8.1 PROFIBUS DP Master Interface IM 467/IM 467 FO

    400
    • 8.1.1 Indicators and the Mode Selector

      402
  • 8.2 Configuration

    404
  • 8.3 Connection to PROFIBUS DP

    406
    • 8.3.1 Bus Connector

      406
    • 8.3.2 Optical Connection to PROFIBUS DP

      407
    • 8.3.3 Connecting a Fiber-Optic Cable to the IM 467 FO

      408
  • 8.4 Technical Specifications

    410
    • 8.4.1 Technical Specifications of the IM 467

      410
    • 8.4.2 Technical Specifications of the IM 467 FO

      411
• 9 Cable Duct and Fan Subassemblies

  413
  • 9.1 Fan Monitoring in the Fan Subassemblies

    414
  • 9.2 Cable Duct; (6ES7408-0TA00-0AA0)

    416
  • 9.3 The 120/230 VAC Fan Subassembly; (6ES7408-1TB00-0XA0)

    417
  • 9.4 The 24 VDC Fan Subassembly; (6ES7408-1TA00-0XA0)

    419
• 10 RS 485 Repeater

  421
  • 10.1 Application and Characteristics (6ES7972-0AA01-0XA0)

    422
  • 10.2 Appearance of the RS 485 Repeater; (6ES7972-0AA01-0XA0)

    423
  • 10.3 RS 485 Repeater in Ungrounded and Grounded Operation

    424
  • 10.4 Technical Specifications

    426
• 11 CPUs for M7-400

  429
  • 11.1 Performance Features

    430
  • 11.2 Technical Specifications

    431
  • 11.3 Function Elements

    432
    • 11.3.1 Status and Fault LEDs

      434
    • 11.3.2 Memory Cards

      436
    • 11.3.3 Mode Selector Switch

      437
    • 11.3.4 Submodule Receptacles for Interface Submodules

      439
    • 11.3.5 Memory Submodules Suitable for the Main Memory

      441
    • 11.3.6 Expansion Socket

      442
    • 11.3.7 Multipoint Interface (MPI)

      443
  • 11.4 The BIOS Setup

    444
    • 11.4.1 BIOS Power Up

      445
    • 11.4.2 BIOS Hot Keys

      447
    • 11.4.3 Operator Inputs in the BIOS Setup

      448
    • 11.4.4 Opening and Exiting the BIOS Setup

      451
    • 11.4.5 Setup Page “User Help”

      452
    • 11.4.6 Setup Page “IF modules”

      453
    • 11.4.7 Setup Page “Timeout Function”

      457
    • 11.4.8 Setup Page “Security”

      458
    • 11.4.9 Setup Page “Date and Time”

      460
    • 11.4.10 “Hard Disk” Setup Page

      461
    • 11.4.11 Setup Page “Floppy/Card”

      463
    • 11.4.12 Setup Page “Boot Options”

      464
    • 11.4.13 Setup Page “System”

      466
  • 11.5 I/O Addresses, Main Memory and Interrupt Assignments

    468
• 12 M7-400 Expansions

  471
  • 12.1 Overview

    472
  • 12.2 EXM 478 Expansion Module; (6ES7 478-2AC00-0AC0)

    476
    • 12.2.1 Addressing the EXM 478 Expansion Module

      477
    • 12.2.2 Interrupt Assignments, Signal Switching EXM 478

      483
    • 12.2.3 Technical Specifications of the EXM 478 Expansion Module

      484
  • 12.3 ATM 478 AT Adapter Module; (6ES7 478-2CA00-0AC0)

    485
    • 12.3.1 Pin Assignments of the AT Module

      486
    • 12.3.2 Technical Specifications of the ATM 478 AT Adapter Module

      489
  • 12.4 MSM 478 Mass Storage Module; (6ES7 478-2BA00-0AC0)

    492
    • 12.4.1 LPT1 Parallel Port

      493
    • 12.4.2 Technical Specifications of the MSM 478 Mass Storage Module

      495
• 13 Interface Submodules

  497
  • 13.1 Interface Submodules Overview

    498
  • 13.2 Submodule IDs and Insertion Rules

    500
  • 13.3 IF 962-VGA Interface Submodule for M7-300/400; (6ES7962-1BA00-0AC0)

    501
    • 13.3.1 Pin Assignments

      502
    • 13.3.2 Addressing, Interrupts, and Submodule ID

      503
    • 13.3.3 Technical Specifications

      504
  • 13.4 IF 962-COM Interface Submodule for M7-300/400; (6ES7962-3AA00-0AC0)

    506
    • 13.4.1 Pin Assignments

      507
    • 13.4.2 Addressing and Interrupts

      508
    • 13.4.3 Technical Specifications

      511
  • 13.5 IF 962-LPT Interface Submodule for M7-300/400; (6ES7962-4AA00-0AC0)

    512
    • 13.5.1 Pin Assignments

      513
    • 13.5.2 Addressing and Interrupts

      514
    • 13.5.3 Technical Specifications

      518
  • 13.6 IF 961-DIO Interface Submodule for M7-300/400; (6ES7961-1AA00-0AC0)

    519
    • 13.6.1 Pin Assignments

      520
    • 13.6.2 Addressing and Interrupts

      522
    • 13.6.3 Technical Specifications

      527
  • 13.7 IF 961-AIO Interface Submodule for M7-300/400; (6ES7961-2AA00-0AC0)

    529
    • 13.7.1 Pin Assignments and Terminal Connection Diagram

      530
    • 13.7.2 Connecting Measured Value Sensors to Analog Inputs

      533
    • 13.7.3 Connecting Loads/Actuators to Analog Outputs

      538
    • 13.7.4 Conversion Time and Cycle Time of the Analog Input Channels

      540
    • 13.7.5 Conversion Time, Cycle Time, Settling Time, and Response Time of the Analog Output Channels

      541
    • 13.7.6 Starting Up the IF 961-AIO Interface Submodule

      542
    • 13.7.7 Addressing

      542
    • 13.7.8 Analog Output Function

      543
    • 13.7.9 Analog Input Function

      544
    • 13.7.10 Analog Value Representation for the Measuring Ranges of the Analog Inputs

      547
    • 13.7.11 Analog Value Representation for the Measuring Ranges of the Analog Outputs

      548
    • 13.7.12 Diagnostics, Interrupts, and Submodule ID

      549
    • 13.7.13 Technical Specifications

      550
  • 13.8 IF 961-CT1 Interface Submodule for M7-300/400; (6ES7961-3AA00-0AC0)

    552
    • 13.8.1 What Can the IF961-CT1 Interface Submodule Do?

      553
    • 13.8.2 Addressing and Interrupts

      555
    • 13.8.3 Technical Specifications

      556
  • 13.9 IF 964-DP Interface Submodule for S7-400 and M7-400

    557
    • 13.9.1 Pin Assignments

      559
    • 13.9.2 Addressing and Interrupts

      560
    • 13.9.3 Technical Specifications

      561
• A Parameter Sets for Signal Modules

  563
  • A.1 How to Assign the Parameters for Signal Modules in the User Program

    564
  • A.2 Parameters of the Digital Input Modules

    566
  • A.3 Parameters of the Digital Output Modules

    569
  • A.4 Parameters of the Analog Input Modules

    572
• B Diagnostic Data of the Signal Modules

  575
  • B.1 Evaluating the Diagnostic Data of the Signal Modules in the User Program

    576
  • B.2 Structure and Contents of Diagnostic Data Bytes 0 and 1

    577
  • B.3 Diagnostic Data of the Digital Input Modules as of Byte 2

    578
  • B.4 Diagnostic Data of the Digital Output Modules as of Byte 2

    582
  • B.5 Diagnostic Data of the Analog Input Modules as of Byte 2

    588
• C Spare Parts ans Accessories

  595
• D Guidelines for Handling Electrostatic Sensitive Devices ( ESD)

  599
  • D.1 What is ESD?

    600
  • D.2 Electrostatic Charging of Persons

    601
  • D.3 General Protective Measures Against Electrostatic Discharge Damage

    602
• E List of Abbreviations

  603
• Glossary

  607
• Index

  627
  • A

    627
  • B

    628
  • C

    628
  • D

    629
  • E

    631
  • F

    631
  • G

    632
  • H

    632
  • I

    632
  • K

    634
  • L

    634
  • M

    634
  • N

    634
  • O

    635
  • P

    635
  • Q

    636
  • R

    636
  • S

    636
  • T

    638
  • U

    638
  • V

    638
  • W

    638