User ManualTable of ContentsPreface1Table of Contents31 - Safety5Safety Instructions6Before Operating6While Operating6Maintenance and Service7Jacking and Other Instructions8Jacking Vehicle8Towing Vehicle8Transporting Vehicle8Safety and Instruction Decals92 - Product Records and Maintenance11Product Records11Maintenance11Equivalents and Conversions12Torque Specifications13Fastener Identification13Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)14Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Series)15Other Torque Specifications16Conversion Factors163 - Electrical System17Component Testing32On/Off Switch32Battery Discharge Indicator and Hour Meter Gauge33Vehicle Direction (Forward/Reverse) and Headlight Switches34Vehicle Status Light35Supervisor Speed Limit Switch36Audio Alarm (Reverse)36Charger Interlock Switch37Main and Accessories Contactors38Fuses40Fusible Links41Accelerator Switch42Accelerator Potentiometer43Controller44General Information18Operator’s Manual18Opening Battery Circuit18Electrical Diagrams19Vehicle Operation20Special Tools21Multimeter21Battery Terminal Protector21Dielectric Gel21Battery Watering Dispenser22Battery Hydrometer22Battery Lift Strap2236/48 Volt Battery Discharge Unit23Troubleshooting24General Run Problems24Battery Charger Operation25Battery Charger Problems26Adjustments27Accelerator Switch Adjustment27Accelerator Potentiometer Adjustment (Potentiometer with Short Lever)28Accelerator Potentiometer Adjustment (Potentiometer with Long Lever)29Accelerator System Calibration31Component Testing32On/Off Switch32Battery Discharge Indicator and Hour Meter Gauge33Vehicle Direction (Forward/Reverse) and Headlight Switches34Vehicle Status Light35Supervisor Speed Limit Switch36Audio Alarm (Reverse)36Charger Interlock Switch37Main and Accessories Contactors38Fuses40Fusible Links41Accelerator Switch42Accelerator Potentiometer43Controller44Service and Repairs46Battery Service46Traction Motor Brushes51Traction Motor52Traction Motor Service56Battery Charger604 - Transaxle and Brakes61General Information62Operator’s Manual62Specifications63Troubleshooting64Brakes64Service and Repairs66Rear Wheels and Brakes66Rear Brake Service70Hydraulic Brake System72Bleed Brake System73Front Brake Calipers74Brake Master Cylinder76Brake Master Cylinder Service77Parking Brake78Transaxle80Transaxle Service845 - Chassis85General Information85Operator’s Manual85Specifications86Special Tools86Troubleshooting87Suspension and Steering87Adjustments89Adjust Front Wheel Camber89Adjust Front Wheel Toe--in90Service and Repairs91Check Tire Pressure91Inspect Tires and Wheels91Upper Steering92Steering Gearbox94Lower Steering and Front Wheels96Front Shock Absorbers99A--arms and Front Suspension100Frame Pivot Yoke102Seat Base104Front Hood106Cargo Box (Serial Number Below 311000000)108Cargo Box (Serial Number Above 311000000)1106 - Electrical Diagrams113Electrical Schematic115On/Off Switch Turned On116Run Circuit (Forward)117Battery Charging Circuit124Electrical Harness Drawing (Serial Number Below 310000000)126Electrial Harness Wiring Diagram (Serial Number Below 310000000)127Electrical Harness Drawing (Serial Number Above 310000000)128Electrical Harness Wiring Diagram (Serial Number Above 310000000)129Size: 12.2 MBPages: 130Language: EnglishOpen manual