Crestron electronic 2.5 Manual De Usuario

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Installation & Operation Manual
5  
Hydronic piping
System water piping methods
The Crest is designed to function in a closed loop pressurized 
system not less than 12 psi (83 kPa).  A temperature and 
pressure gauge is included to monitor system pressure and 
outlet temperature and should be located on the boiler outlet.
It is important to note that the boiler has a pressure drop 
which must be figured in when sizing the circulators.  Each 
boiler installation must have an air elimination device, which 
will remove air from the system.  
Install the boiler so the gas ignition system components 
are protected from water (dripping, spraying, etc.) during 
appliance operation or basic service of circulator replacement, 
valves, and others.  
Observe  a  minimum  of  1/4  inch  (6  mm)  clearance  around  all                
uninsulated hot water pipes when openings around the pipes 
are not protected by non-combustible materials.  
Low water cutoff device
An electronic low water cutoff is provided as standard 
equipment on all models.  The low water cutoff should be 
inspected every 6 months.  
Chilled water system
If the boiler supplies hot water to heating coils in air handler 
units, flow control valves or other devices must be installed to 
prevent gravity circulation of heater water in the coils during 
the cooling cycle.  A chilled water medium must be piped in 
parallel with the heater.  
Freeze protection
Freeze protection for new or existing systems must use glycol 
that is specially formulated for this purpose.  This includes 
inhibitors, which prevent the glycol from attacking the 
metallic system components.  Make certain to check that 
the system fluid is correct for the glycol concentration and 
inhibitor level.  The system should be tested at least once 
a year and as recommended by the producer of the glycol 
solution.  Allowance should be made for the expansion of the 
glycol solution in the system piping.  
General piping information
Basic steps are listed below along with illustrations on the 
following pages, which will guide you through the installation 
of the Crest (5-2 thru 5-5).
1.  Connect the system return to the 4" flanged connection 
marked “Inlet”, make sure to install with a suitable gasket 
between flanges.  
2.  Connect the system supply to the 4" flanged connection 
marked “Outlet”, make sure to install with a suitable gasket 
between flanges.  
3.  Install purge and balance valve or shutoff valve and drain 
on system return to purge air out of each zone.
4.  Install a backflow preventer on the cold feed make-up water 
line.
5.  Install a pressure reducing valve on the cold feed make-up 
water line, (15 psi (103 kPa) nominal). Check temperature 
and pressure gauge, which should read a minimum pressure 
of 12 psi (83 kPa).
6.  Install the circulators as shown on the piping diagrams in 
this section.  Make sure the circulators are properly sized 
for the system and friction loss.  Install check valves with 
each boiler circulator.
7.  Install an expansion tank on the system supply.  Consult the 
tank manufacturer’s instruction for specific information 
relating to tank installation.  Size the expansion tank for the 
required system volume and capacity.
8.  Install an air elimination device on the system supply.
9.   
This appliance is supplied with a relief valve sized in 
accordance with ASME Boiler and Pressure Vessel Code, 
Section IV (“Heating Boilers”).  The safety relief valve 
is installed at the factory and is located on the rear of 
the boiler.  Pipe the discharge of the safety relief valve to 
prevent injury in the event of pressure relief.  Pipe the 
discharge to a drain.  Provide piping that is the same size as 
the safety relief valve outlet.  Never block the outlet of the 
safety relief valve.
10.  On any pre-existing system, it is good practice to install 
a field supplied strainer to prevent damage to the heat 
exchanger.
See the piping illustrations included in this section, FIG.’s 5-2 
thru 5-5 for suggested guidelines in piping the Crest.
Please note that these illustrations are meant 
to show system piping concept only, the 
installer is responsible for all equipment and 
detailing required by local codes.
Use only inhibited propylene glycol 
solutions, which are specifically formulated 
for hydronic systems.  Ethylene glycol is 
toxic and can attack gaskets and seals used 
in hydronic systems.
 WARNING
 NOTICE