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buell s1 lightning '97 Manual

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7-31
 
VOLTAGE REGULATOR
 
GENERAL
 
The voltage regulator is on the right side next to the battery.
The voltage regulator is not repairable. Replace the unit if it
fails.
 
REMOVAL
1
 
WARNING
To avoid accidental start-up of vehicle and possible per-
sonal injury, disconnect the battery cables before pro-
ceeding. Always disconnect the negative cable first. If
the positive cable should contact ground with the nega-
tive cable installed, the resulting sparks may cause a bat-
tery explosion producing personal injury.
1
 
CAUTION
Hold battery cable when loosening battery terminal hard-
ware. Failure to hold cable may cause battery damage.
 
1.
Disconnect battery cables, negative cable first.
1
 
CAUTION
When disconnecting the alternator stator wiring, pull
apart the connector by firmly grasping both connector
halves. Do not pull on leads or damage to the wires and/
or terminals may result.
 
2.
See 
 Disconnect voltage regulator connector
[P17] from alternator stator wiring.
3.
Disconnect charging wire (black) from gold terminal on
the main circuit breaker. 
4.
 Remove screws (1, 3), washers (2) and
lockwasher (5). Detach and remove groundstrap from
long screw (1).
5.
Remove and discard voltage regulator (3). 
 
INSTALLATION
 
1.
See 
 Install 
 
new
 
 voltage regulator with
longer screw (1) next to battery. Attach groundstrap
under voltage regulator mount.
2.
Connect voltage regulator connector [P17] to alternator
stator wiring.
3.
Route charging wire to gold post on main circuit breaker.
Attach wire to frame with 
 
new
 
 cable straps.
1
 
WARNING
Always connect positive battery cable first. If the positive
cable should contact ground with the negative cable
installed, the resulting sparks may cause a battery explo-
sion resulting in personal injury.
1
 
CAUTION
Hold battery cable when tightening battery terminal hard-
ware. Failure to hold cable may cause battery damage.
 
4.
Connect battery cables, positive cable first. 
5.
Test charging system. See 
 on
.
 
Figure 7-29. Voltage Regulator Connector [P17]
Figure 7-30. Voltage Regulator
b0227x7x
1 2
30A
MASTER
CIRCUIT
BREAKER
R
P17
BK
BK
BK
GN
VOLTAGE REGULATOR
BK
BK
BK
BK
STATOR
BATTERY
1.
Screw (long)
2.
Washer (2)
3.
Screw (short)
4.
Voltage regulator
5.
Lockwasher
6.
Charging wire
7.
Connector [P17]
8.
Cable-strap 
b0072a7x
7
8
1
2
5
6
4
3