buell s1 lightning '97 Manual

 

Drive out needle bearings, from inside bore of main drive
gear. Do not reuse bearings after removal.

 

1.

See 

 The tool is stamped 0.080 in. (2.032

mm) for the end of the tool to be used for driving the
bearing into the inner end and 0.315 in. (8.001 mm) for
the outer end bearing. 

2.

Place main drive gear on a press. With the bearing instal-
lation tool, press in the outer bearing to a depth of 0.315-
0.285 in. (8.001-7.239 mm). Press in the inner bearing to
a depth of 0.080 in. (2.032 mm). The installation tool will
automatically bottom on the gear when the correct depth
is reached.

 

1.

Replace main drive gear bearing. See 

.

2.

Use MAIN DRIVE GEAR REMOVER AND INSTALLER
TOOL. See 

 Take bolt (2) and place washer

(5) followed by main drive gear (4) over end of bolt. From
inside of case insert bolt and main drive gear through
inner race of ball bearing.

3.

Insert threaded end of bolt (2) through installer cup (3)
and thrust washer (1). Thread nut (6) onto end of bolt (2).
Tighten nut (6) until shoulder on gear (4) bottoms against
inner race of bearing.

4.

See 

 Tap in 

 

 seal (3) at threaded end of

5th gear.

3554

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