buell s1 lightning '97 Manuel

 

1.

Remove transmission assembly. See 

on 

. Remove shifter forks

and drum as described under 

. Remove countershaft and main-

shaft. See 

 starting

. 

2.

Inspect the mainshaft and countershaft ball bearings for
pitting, scoring, discoloration or other damage.

3.

See 

 If bearing replacement is required,

remove retaining rings (1, 2). Press out bearings (3, 4)
from the inside of the door.

 

1.

Inspect the shifter drum bushing for pitting, scoring, dis-
coloration or excessive wear. If bushing requires replace-
ment press bushing out of door from either side.

 

1.

Lay access door on press with inside surface of door
downward. 

2.

Lay bearing squarely over bore with printed side of bear-
ing upward. Place section of pipe or tubing (slightly
smaller than outside diameter of bearing) against outer
race. Press bearing into bore until bearing bottoms
against shoulder.

3.

Install 

 

 retaining ring with beveled side facing away

from bearing.

 

1.

Lay access door on press with outside surface of door
downward.

2.

 Lay bushing squarely over bore. Locate

socket or pipe that is slightly larger than diameter of
bushing. Place socket or pipe on bushing and press into
bore until bushing is flush with or 0.020 in. (0.51 mm)
below inside surface. If using a pressing tool larger than
diameter of bushing, the pressing tool will bottom against
door when bushing is flush with top surface. 

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