buell s1 lightning '97 Manuel

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22
 
AIR CLEANER
 
MODEL YEAR  CHANGE
 
All 1997 model year motorcycles use a modified air cleaner
assembly. The new design increases serviceability.
 
REMOVAL
1
 
CAUTION
Do not run engine without filter element in place. Debris
could be drawn into the engine causing damage.
 
1.
See 
 Remove screw and nylon washer (1) on
top of air cleaner cover.
2.
Remove screw and locknut (2) at rear of air cleaner cover. 
3.
See 
 Remove cover (3) with attached filter box
(2) and filter (1).
4.
 Remove backplate hoses.
a. 
Detach rear breather hose (4) from tee fitting (3).
b. 
Detach snorkel breather hose (2) at snorkel (1). 
c.  Remove hoses (2, 5) and tee fitting (3) from front
breather bolt (6).
d.  On California models, slide fresh air hose from can-
ister through backplate.
5.
 Remove two screws and snorkel plate.
6.
Remove snorkel.
7.
 Remove screw with spacer and gasket.
8.
Remove backplate.
 Remove two bolts (1), washers (2)
and nuts (3). 
b. 
Draw rear breather hose through backplate. 
c.  Remove front breather bolt. Detach backplate from
motorcycle.
9.
If necessary, remove air cleaner support ring. 
a.  Detach breather hose from rear cylinder head
breather bolt. 
b. 
Loosen rear bolt. 
c. 
Slide air cleaner support ring upward and remove.
 
NOTE
Air cleaner support ring fits around breather bolts. Fitting on
rear breather bolt may not clear the frame if bolt removal is
attempted. Do not remove rear breather bolt unless abso-
lutely necessary.
 
 
 
Figure 19. Air Cleaner Cover
Figure 20. Inside of Air Cleaner Cover
Figure 21. Breather Hoses
1.
Screw and nylon washer
2.
Screw and locknut
5705
2
1
5883
2
1
4
3
1.
Filter
2.
Filter box
3.
Cover
4.
Rear mount
1.
Snorkel 
2.
Snorkel breather
3.
Tee fitting
4.
Rear head breather
5.
Front head breather
6.
Front breather bolt
5
5881
4
2
1
3
6