buell s1 lightning '97 マニュアル

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6-6
 
SECONDARY DRIVE BELT
 
GENERAL
 
The secondary drive belt should be checked for unusual
wear, cracking or loss of teeth. Check the belt sprocket for
unusual wear, broken teeth or damaged flange.
See 
REAR BELT DEFLECTION
 in Section 1 for inspection,
adjustment and cleaning procedures.
 
REMOVAL
 
Belt removal requires special lifts to support the motorcycle. If
you do not have the proper equipment, have your Buell dealer
perform the repair.
1.
Lift and secure the motorcycle.
a.  Place vehicle on a lift and anchor front wheel in
place. 
b.  Raise rear wheel off lift using
 REAR WHEEL SUP-
PORT STAND (Part No. B-41174)
.
2.
Drain oil tank. See 
ENGINE LUBRICATION SYSTEM
 in
Section 1.
1
 
WARNING
To avoid accidental start-up of vehicle and possible per-
sonal injury, disconnect the battery cables before pro-
ceeding. Always disconnect the negative cable first. If
the positive cable should contact ground with the nega-
tive cable installed, the resulting sparks may cause a bat-
tery explosion producing personal injury.
1
 
CAUTION
Hold battery cable when loosening battery terminal hard-
ware. Failure to hold cable may cause battery damage.
 
3.
Disconnect 
 
both
 
 battery cables, negative cable first.
4.
Remove rear fender. See 
FENDERS 
in Section 2.
5.
Remove rear caliper. See 
REAR BRAKE CALIPER,
REMOVAL/DISASSEMBLY 
in Section 2.
6.
Remove lower belt guard and sprocket cover. See
SPROCKET COVER
 and 
FENDERS
 in Section 2.
7.
Remove seat, fuel tank and tail section. See 
TAIL SEC-
TION, REMOVAL 
in Section 2.
8.
Remove air cleaner assembly. See 
AIR CLEANER,
REMOVAL 
in Section 4.
9.
Detach belt from rear sprocket.
a. 
Loosen rear axle nut (metric).
b. 
Loosen both rear axle adjuster nuts on swingarm.
c. 
Slide wheel forward.
d. 
Remove belt from rear sprocket.
10. Remove both rider footrests from frame.
11. See 
 Place a floor hoist behind the lift. Attach
straps to frame and hoist. Raise hoist until straps tighten. 
12. Remove rear shock mounting bolt (metric) from swing-
arm. Allow rear shock to hang from front mount. 
13. Remove muffler and exhaust header. See 
EXHAUST
SYSTEM
 in Section 2.
14. Detach feed, vent and return hoses from oil tank. 
15. See 
 Place a jack underneath the rear swing-
arm and underneath the front of the crankcase.
16. Place a crating strap over swingarm and around lift.
Tighten crating strap until snug. 
17. Detach tie bars from frame mounts in the following
sequence. Do not remove tie bars from engine. 
a. 
Rear tie bar. Use a swivel socket.
b. 
Top tie bar.
c. 
Front tie bar and clutch cable clamp.
18. Remove isolator bolts and washers on each side.
 
Figure 6-6. Floor Hoist
Figure 6-7. Crating Strap
Attach straps 
to frame
5673
Floor hoist
Jack under 
crankcase
Crating strap
5674