buell s1 lightning '97 매뉴얼
2-44
CLUTCH CONTROL
ADJUSTMENT
See
CLUTCH
in Section 1.
REMOVAL/DISASSEMBLY
Clutch Cable – Lower
1.
Raise rear wheel off floor using
REAR WHEEL SUP-
PORT STAND (Part No. B-41174)
.
2.
See
Remove four TORX screws (1) with
washers and clutch inspection cover (2). Do not damage
or dislodge quad ring (14) in primary cover (11).
or dislodge quad ring (14) in primary cover (11).
3.
Slide spring (3) with attached hex lockplate (4) from flats
of adjusting screw (12).
of adjusting screw (12).
4.
Turn adjusting screw clockwise to release ramp and cou-
pling mechanism. As the adjusting screw is turned, ramp
assembly moves forward. Unscrew nut (5) from end of
adjusting screw.
pling mechanism. As the adjusting screw is turned, ramp
assembly moves forward. Unscrew nut (5) from end of
adjusting screw.
5.
Remove hook of ramp (6) from button at the rear of cable
end coupling (16). Remove cable end (10) from slot in
coupling.
end coupling (16). Remove cable end (10) from slot in
coupling.
6.
Turn cable end fitting (9) counterclockwise to remove
clutch cable lower section from primary cover (11).
Remove O-ring (8) from cable end fitting.
clutch cable lower section from primary cover (11).
Remove O-ring (8) from cable end fitting.
Clutch Hand Control
1.
Detach clutch switch (7) as follows.
a.
Remove screw (8).
b.
Depress clutch lever and hold.
c. Detach switch by depressing switch trigger button
and pulling switch towards the end of the handlebar.
NOTE
The individual parts of the clutch switch are not serviceable.
Replace switch upon failure.
Replace switch upon failure.
2.
Remove bolt (2) (metric) and nut (6) (metric).
3.
Remove handlever from clutch clamp (5). Detach clutch
cable from handlever.
cable from handlever.
4.
Slide clutch cable out of wire guide (10) on right fork leg.
5.
Remove clutch cable clamp (11) from frame.
6.
Remove clutch clamp as follows.
a.
Cut off left handgrip.
b. Remove left handlebar switch housing. See
HAN-
DLEBAR SWITCHES
in Section 7.
c.
Detach mirror mounting hardware (metric, left hand
threads).
threads).
d. Remove clamp screw (4) (metric). Slide clamp off
the end of the handlebar.
Figure 2-52. Clutch Release Mechanism
1.
TORX screw with washer (4)
2.
Clutch inspection cover
3.
Spring
4.
Adjusting screw lockplate
5.
Nut
6.
Outer ramp
7.
Ball (3)
8.
O-ring
9.
Cable end fitting
10. Clutch cable end
11. Primary cover
12. Clutch adjusting screw
11. Primary cover
12. Clutch adjusting screw
assembly
13. Retaining ring
14. Quad ring
15. Inner ramp
16. Coupling
14. Quad ring
15. Inner ramp
16. Coupling
b0131x6x
1
2
3
4
5
6
7
16
15
8
9
10
11
12
13
14
NOTE
Outer ramp (6) and coupling (16) configura-
tion may vary. See
tion may vary. See
CLUTCH
in Section 1.