buell s1 lightning '97 Manual

NOTE

The individual handlebar switches are not repairable. Replace
the switch assembly upon switch failure.

1.

See Steps 1-5 of 

in Section 2.

2.

Remove seat and fuel tank. See 

in Section 4.

3.

 Cut as many cable straps as necessary

to access right handlebar switch connector [P1] along
right side frame tube. Detach connector [P1] from wiring
harness.

1.

Remove three screws (metric) from handlebar switch.

2.

Separate switch housings and remove from handlebar.

3.

Remove seat and fuel tank. See 

in Section 4.

4.

 Cut as many cable straps as necessary

to access left handlebar switch connector [P6] along right
side frame tube. Detach connector [P6] from wiring har-
ness.

1.

 in Section 2. 

2.

Position housings on right handlebar by engaging stud
on front housing with hole in handlebar. Fasten housings
with two screws (metric). Tighten to 12-17 in-lbs (1.4-
1.9 Nm).

3.

See 

 Route switch housing wiring harness

between front forks and along right side frame tube.
Attach connector [P1] to wiring harness. Fasten wiring
harness to frame with new cable straps.

4.

Install fuel tank and seat. See 

5.

Adjust throttle cables as described under 

in Section 1.

1

6.

Check handlebar switch for proper operation.

 GY

W/BK

W/BK

BK/R

4

2

3

1

GN/BK

W/R

BE

Y/O

P1

P2

BRAKE SWITCH

RIGHT HANDLEBAR
SWITCH CONNECTOR

1

2

O/W

O/W

R/Y

R/Y

TO STOPLIGHT

ACC POWER

IGN MODULE

FROM (2)

TO STARTER

IGN POWER

1

Ignition relay [P12]

2

Splice number eight

3

Splice number eight

4

Starter relay [P13]

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