buell s1 lightning '97 Manual
7-17
REMOVAL
1
WARNING
To avoid accidental start-up of vehicle and possible per-
sonal injury, disconnect the battery cables before pro-
ceeding. Always disconnect the negative cable first. If
the positive cable should contact ground with the nega-
tive cable installed, the resulting sparks may cause a bat-
tery explosion producing personal injury.
sonal injury, disconnect the battery cables before pro-
ceeding. Always disconnect the negative cable first. If
the positive cable should contact ground with the nega-
tive cable installed, the resulting sparks may cause a bat-
tery explosion producing personal injury.
1
CAUTION
Hold battery cable when loosening battery terminal hard-
ware. Failure to hold cable may cause battery damage.
ware. Failure to hold cable may cause battery damage.
1.
Disconnect battery cables, negative cable first.
2.
Remove seat and fuel tank. See
FUEL TANK, REMOVAL
in Section 4.
3.
Disconnect spark plug cables from igni-
tion coil.
4.
Remove nuts and lockwashers to detach pink and white
wires from coil posts.
wires from coil posts.
5.
Remove two screws (2). Mounting plate (3), coil (1), horn
bracket (4) and washer (7) will drop from frame.
bracket (4) and washer (7) will drop from frame.
INSTALLATION
1.
See
Place horn mounting bracket (4) on top
of coil. Attach coil to frame with screws (2), washer (7)
and mounting plate (3). Tighten screws (1) to 4-6 ft-lbs
(5.4-8 Nm).
and mounting plate (3). Tighten screws (1) to 4-6 ft-lbs
(5.4-8 Nm).
2.
Connect ring terminal of pink wires to forward post. Con-
nect ring terminals of white wires to rear post. Secure
wires with nuts and lockwashers.
nect ring terminals of white wires to rear post. Secure
wires with nuts and lockwashers.
3.
Connect spark plug cables to ignition coil. Longer cable
attaches to rear post and rear cylinder spark plug.
attaches to rear post and rear cylinder spark plug.
1
WARNING
After installing seat, pull upward on front of seat to be
sure it is locked in position. If seat is loose, it could shift
during vehicle operation and startle the rider, causing
loss of control and personal injury.
sure it is locked in position. If seat is loose, it could shift
during vehicle operation and startle the rider, causing
loss of control and personal injury.
4.
Install fuel tank and seat. See
FUEL TANK, INSTALLA-
TION
in Section 4.
1
WARNING
Always connect the positive battery cable first. If the pos-
itive cable should contact ground with the negative cable
installed, the resulting sparks may cause a battery explo-
sion producing personal injury.
itive cable should contact ground with the negative cable
installed, the resulting sparks may cause a battery explo-
sion producing personal injury.
1
CAUTION
Hold battery cable when tightening battery terminal hard-
ware. Failure to hold cable may cause battery damage.
ware. Failure to hold cable may cause battery damage.
5.
Install battery cables, positive cable first.
Figure 7-12. Ignition Coil
5731
1
2
7
6
5
3
4
1.
Ignition coil
2.
Screws (2)
3.
Mounting plate
4.
Horn bracket
5.
Pink wire coil post
6.
White wire coil post
7.
Washer