buell s1 lightning '97 Manual
6-18
SHIFTER FORKS AND DRUM
DISASSEMBLY
1.
Remove transmission assembly. See
. Mount transmission
assembly in vise with protected jaws.
2.
See
Remove nut (10), washer (14), screw
(18), drum lock plates (8, 9), detent arm (16), and
spring (17).
spring (17).
3.
Remove and discard the three fork cotter pins (4).
Figure 6-17. Shifter Mechanism
1.
Shifter fork 3rd and 5th gear
2.
Shifter fork 1st and 2nd gear
3.
Shifter fork 4th gear
4.
Cotter pin
5.
Pin, shifter fork
6.
Pin, neutral indicator
7.
Shifter fork drum
8.
Plate, shifter drum locating
9.
Plate, reinforcing
10. Nut (2)
11. Shifter shaft assembly
12. Nut
13. Plate, detent
14. Washer
11. Shifter shaft assembly
12. Nut
13. Plate, detent
14. Washer
15. Bowed snap ring
16. Detent arm
17. Spring
18. Screw, detent
19. Bearing, mainshaft
20. Bearing countershaft
21. Washer
16. Detent arm
17. Spring
18. Screw, detent
19. Bearing, mainshaft
20. Bearing countershaft
21. Washer
b0128x6x
4
12
21
11
7
6
15
13
18
17
16
8
9
14
10
20
19
3
5
1
4
5
5
4
2
Flat side