buell s1 lightning '97 Manual

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2-31
 
INSTALLATION
 
1.
Insert fork assembly through front fork triple clamps and
headlamp brackets.
 
NOTE
When installing the front forks, use a screwdriver to pry apart
the triple clamps.
 
2.
See 
 Position fork tubes so that top of each
fork cap fits flush with the top surface of upper triple
clamp. 
3.
Spread LOCTITE ANTI-SEIZE on the last three threads
of all five front fork triple clamp pinch screws. Tighten
screws to 18-20 ft-lbs (24.4-27.1 Nm).
4.
Position headlamp bracket 2.375 in. (60.3 mm) above
lower triple clamp. Tighten headlamp bracket screws.
5.
Install front fender. See 
6.
Install front wheel. See 
FRONT WHEEL, INSTALLATION
on 
page 2-10
.
7.
Install front brake caliper. See 
FRONT BRAKE CALI-
PER, INSTALLATION 
on 
page 2-21
.
8.
Set rebound and compression adjusters to the desired
settings.
 
Figure 2-35. Aligning Front Forks
Flush
5517
2.375 in. (60.3 mm)