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Appendix 1 – System Specs and Spare Parts
Insight Technical Specifications
The specifications for the Insight IC Tightening System are shown below.
Measurement Accuracy
±0.2% of torque full scale
±1 count of angle (degrees)
Measurement Resolution
±0.025% of torque full scale
Torque Transducer Bridge Excitation ±5VDC/GND
Torque Transducer Zero Offset/Drift 
Compensation
±0.4% of full scale
Input Signal Sensitivity
2.0 mV/V
Calibration
Values read from spindle memory
Automatic digital correction
Frequency Response (Torque Filter)
Selectable 75 Hz, 150 Hz, 350 Hz, 500 Hz, 750 Hz
Keypad (IC-D only)
Membrane keypad containing four hot keys, four function keys, numerical 
keypad and directional keypad. 
Display
IC-D-3.5-inch diagonal, 320px by 240px, 8-bit 65K backlit color (QVGA) flat panel 
display.IC-M--5-character, 7-segment numerical LED display.
Parameter Sets
256
Number of Cycles Stored in Memory IC-D: 1,000. IC-M: 200.
Statistics Data Memory
100,000 per spindle
Communications
Serial RS232, Ethernet, USB, Optional Profibus or DeviceNet.
I/O
8 inputs/8 outputs, with behavior assignable through ICS Software. With 
optional I/O card, an additional 16 inputs and outputs are available.
Indicators
Power ON lamp
Optional Devices
DeviceNet Card, Profibus Card, Additional I/O, Cabinet Mounting Bracket. 
Input Voltage
Single Phase 120 Volts, 50/60 Hz, 16 Amps
Single Phase 230 Volts, 50/60 Hz, 8 Amps
Ambient Operating Conditions
0-50° C, 20/90% non-condensing humidity
Enclosure
IP-52
System Weight
12.4 pounds (5.6 kg)
Pinout Tables
Default I/O Assignments
Below are the default Pinout assignments for the base I/O of the IC-D and IC-M controllers
NOTE: I/O Behaviors are assignable through ICS Software.
Inputs          
Intput Behavior
Block #
Pin #
Freespeed
1
I-1
Softstart
1
I-2
Forward
1
I-3
Reverse
1
I-4
Configuration 1
1
I-5
Configuration 2
1
I-6
Configuration 3
1
I-7
Configuration 4
1
I-8