BIC VOLVO C30 T5 Benutzerhandbuch

Volvo C30 T5 Intercooler System

 / Installation Manual

8

Bell Intercoolers, inc. © 2008 All rights reserved.  C30-IMv1

•  Draw lines on side surfaces connecting 

upper and lower corners (see Fig. 6.1).

•  Using hacksaw or cutting wheel, care-

fully cut along lines.

•  Carefully clean up cut edges with file 

and/or sandpaper. 

 

Reinstall front fascia in reverse sequence 

of removal process (see Step 2.0, pg 2). 
•  Position front fascia in front of car and 

connect driving light wiring connectors 

(if so equipped).

•  Lift fascia and guide into position. 
•  Guide tabs below headlights into  

position.

•  Guide upper fender tabs into position at each corner of the upper radiator bulkhead. 
•  Guide lower corners of fascia over fender liners (one per side).
•  Gently press fascia into position.
•  Guide three mounting tabs into position along lower radiator support.
•  Press fender tabs into position on each side.
•  Check fascia for proper fit and alignment against fenders and headlights. Adjust as necessary.

•  Reinstall plastic rivets and fasteners across upper radiator bulkhead.
•  Reinstall headlight washer covers (if so equipped).
•  Clip fender lips into position, repeat for both sides.
•  When installed, there should be a 1/8” - 1/4” gap between the intercooler surface and the back of the lower grill opening (see 

Fig. 6.3).

Reinstall splash guard in reverse sequence of removal process (see Step 2.2, pg 2). 
•  Reinstall and tighten seven (7) T30 Torx fasteners securing splash guard.

 

Test Drive and System Checks

Testing should be done with the radio and AC/heat fan off and with all windows rolled up to allow you to properly hear the engine. 

Allow engine to reach operating temperature and make certain the engine is running smoothly and normally, both at idle and 

under load, prior to applying boost. 
It is recommended that you recheck all intercooler tube connections after 500 miles to be sure all hoses and clamps are in proper 

position. This is also the time to check for any potential clearance issues. 
Installation is now complete.

Figure 6.3

Trimmed Fascia Installed