Utica Boilers UB95M-200 Installationsanweisungen

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Troubleshooting Tools
Tools needed for troubleshooting your boiler:
• Voltmeter that can check 120 VAC, 24 VAC, and 12 
VDC
• Continuity Tester
• Contact Thermometer
• Inclined Manometer or Pressure Gauge with 0-6.0” 
range (0.01” scale) for measuring suction pressures at 
pressure switch
• U-Tube Manometer or Differential Pressure Gauge 
with 0-14” range (0.1” scale) for measuring inlet and 
manifold gas pressures
Initial Service Checks
Prior to troubleshooting:
1. 
Verify circuit breaker is ON or fuse is okay at electrical 
panel.
2. 
Verify service switch is ON.
3. 
Verify 120 VAC (minimum 102 VAC to maximum 132 
VAC) to boiler.
4. 
Verify thermostat is calling for heat and contacts 
(including appropriate zone controls) are closed. Check 
for 24 VAC between thermostat wire nuts and ground.
5. 
Verify all external limit controls are either installed (and 
closed) or temporarily jumpered for testing.
6. 
Verify gas is ON at gas meter, at all appropriate manual 
shutoff valves, and at gas control valve. Gas pressures 
should be maximum of 10” w.c. (natural gas) or 14” 
w.c. (for LP gas) with no flow (lockup) or with boiler on 
and minimum of 5” w.c. with gas flowing (verify during 
boiler startup with boiler at high fire).
7. 
Verify wire connectors at boiler control and at 
originating control are securely plugged in or 
connected.
8. 
Verify all hoses are securely connected and are not 
plugged in or damaged.
8 - SERVICE HINTS
 WARNING
Fire, Explosion, Shock Hazard.  Revision, 
modification, substitution or elimination of factory 
equipped, supplied or specified components could 
result in death or serious injury. 
!
  
Important Service Information
• If any component does not function properly, make 
sure it is correctly installed and wired before replacing 
it.
• Static electricity discharge can damage the integrated 
modulating boiler control (IMBC). Touch metal surface 
to discharge static electricity before touching control.
• Boiler control cannot be repaired. If it malfunctions it 
must be replaced.
• Only trained, experienced service technicians should 
service boiler control systems. 
• After troubleshooting, follow “Detailed Sequence of 
Operation” Section 7 page 12, for normal light off 
procedure.
• All controls are factory tested,a defective control is 
generally least likely cause. If you suspect you have a 
defective boiler control, read  “Troubleshooting” Section 
9 before you replace it.
• It is unlikely that two consecutive controls are 
defective. Chances are that either there is nothing 
wrong with the control or it is damaged by some other 
problem (for example, an electrical short burning out a 
transformer).