BenutzerhandbuchInhaltsverzeichnisOPERATOR’S MANUAL1ALAMO INDUSTRIAL®1To the Owner/Operator/Dealer2BOOM ARM MOWER1Alamo Industrial Division is willing to provide4one (1) AEM Mower Safety Practices Video4Table Of Contents5General Safety Instructions and Practices8Operator Safety Instructions and Practices9Connecting & Disconnecting Implement Safety Instructions & Practices12Equipment Operation Safety Instructions and Practices12Maintenance and Service Safety Instructions and Practices18Transporting Safety Instructions and Practices21Concluding Safety Instructions and Practices22Decal Location231. D377 1 INSTRUCT Boom Mower Safety Booklet232. 03200347 1 REFLECT SMV231. 000678 1 INSTRUCT Grease Fitting Inside232. 02971943 1 LOGO Alamo Industrial 2-7/8x20231. 00757139 3 LOGO Alamo Industrial242. 024028 1 WARNING Replace Worn Rubber Deflectors243. 02925100 1 IMPORTANT Genuine Parts244. 02958241 1 DANGER Multi Hazard245. 02967867 1 DANGER Safety Shield246. 2738332 1 REFLECT Red Reflector247. 2738333 1 REFLECT Yellow Reflector248. ------------------ nfs SERIAL NUM Serial Number Plate249. 02970889 1 LOGO 60” Rotary2410. 00769737 1 DANGER Blades,Thrown Objects2411. D138 1 INSTRUCT CW Blade Rotation2412. D375 1 WARNING Replace Blades in Pairs241. 02962764 6 Warning, Pinch Points272. 02988484 2 Name Logo, 18’ Axtreme27. 02988485 2 Name Logo, 22’ Axtreme27. 02988486 2 Name Logo, 25’ Axtreme273. 02987987 1 Hose Connection274. ------------------- NFS Serial Number Plate27SAFETY SECTION7Decal Description28Federal Laws and Regulations38INTRODUCTION SECTION83Attention Owner/Operator86OPERATION SECTION87ALAMO INDUSTRIAL BOOM MOWERS88OPERATING INSTRUCTIONS881. OPERATOR REQUIREMENTS892. TRACTOR REQUIREMENTS90Tractor Requirements and Capabilities902.1 ROPS and Seat Belt902.2 Operator Thrown Object Protection902.3 Tractor Lighting and SMV Emblem912.4 Tractor Ballast913. GETTING ON AND OFF THE TRACTOR923.1 Boarding the Tractor923.2 Dismounting the Tractor934. STARTING THE TRACTOR935. CONNECTING ATTACHING HEADS TO THE BOOM946. PRE-OPERATION INSPECTION AND SERVICE956.1 Tractor Pre-Operation Inspection/Service966.2 Boom Unit Pre-Operation Inspection and Service966.3 Cutting Component Inspection1056.4 Blade Bolt Inspection1067. OPERATING CONTROL VALVES1077.1 Swing1097.2 Lift1107.3 Dipper1117.4 Tilt1128. OPERATING THE BOOM JOYSTICK CONTROL1138.1 Mower Head Power1148.2 Swing1158.3 Lift1168.4 Dipper1178.5 Tilt1188.6 Door1198.7119OPTIONAL1208.8 Head Swivel1209. DRIVING THE TRACTOR AND IMPLEMENT1209.1 Starting the Tractor1229.2 Brake and Differential Lock Setting1239.3 Driving the Tractor and Boom12410. OPERATING THE BOOM UNIT AND ATTACHED HEAD12510.1 Foreign Debris Hazards/Overhead Obstructions12610.2 Operating Speed and Ground Speed12710.3 Operating the Attached Mower Heads12710.4 Shutting Down the Attached Head- For Standard Equipment13110.5 Shutting Down the Attached Head - For (Optional Equipment)13211. TRACTOR, BOOM, AND ATTACHED HEAD STORAGE13312. TRANSPORTING THE TRACTOR AND IMPLEMENT13313. Placing Boom Arm on Boom Arm Rest13413.1 Transporting on Public Roadways13513.2 Hauling the Tractor and Implement138MAINTENANCE SECTION141Lubrication Information142Hydraulic Oil, Filters, and Components144Blades145Hardware145Cylinder Rod Maintenance145Proper Torque for Fasteners146Service of Spindle Housing (FIGURE Mnt-0006)147ROLLER BEARING REPLACEMENT1491. Remove roller and both bearing and bracket assemblies from mower. Lift the mower only high enough to remove the roller assembly.1492. Slide bearing and bracket assemblies off each end of roller. If replacing with new bearing and bracket assemblies, proceed to step 9.1493. Remove roller bearing and housing assembly attaching hardware. Remove assembly from bracket. Inspect seal between assembly and bracket for brittleness, cracks, wear and tear. Replace if necessary. If replacing with new roller bearing and housing a...1494. Remove grease fitting from the top of bearing housing.1495. Remove bearing from housing by rotating Bearing 90O sideways and line up with notches in Bearing Housing then pull out.1496. Install new bearing into housing. Bearing must be installed with grease hole in bearing aligned with grease fitting hole in housing.1497. Reinstall grease fitting to housing. Grease Fitting must have locking pin installed which inserts into grease hole in bearing when installed. If Grease Fitting does not have a pin, order a new grease fitting. Grease fitting must be tight and seate...1498. Attach roller bearing and housing assembly to bracket with seal between housing and bracket.1499. Slide bearing and bracket assemblies on each end of roller.14910. Check bearing for proper installation in housing by gently rocking bearing and bracket assembly in end of roller. Play should be slight to none at all.14911. Install roller and bearing and bracket assemblies on mower.14912. Lubricate roller bearing until lubricant can be seen coming out between roller and bearing housing.149Saw Blade Head150Belt Tension Adjustment (Figure Mnt-B-0010)151Lubrication:152Flail Mower152General Information on Flail Mower Vibration153FLAIL MOWERS153INFORMATION BULLETIN NO. 51531. Wire, rope, string, rags, etc., around the cutter shaft, are holding the knives in a folded back position. Remove such foreign objects and be sure all knives are free to swing to the extended position.1532. Knives are missing or broken. Replace missing or broken knives.1533. Knife hanger lugs are broken off shaft. This condition usually results from continued operation in contact with large hard objects where the knife hanger lugs themselves are hitting the hard objects. Lugs should be replaced using arc welding equip...1534. Cutter shaft ball bearings are worn enough to have radial "play" in them. Replace ball bearing and other worn parts to eliminate "play".1535. Shaft is bent. The shafts are straight within a couple of thousandths of an inch when they are made. It is possible that they will become bent in use, such as if the shaft is hooked on a stump while the tractor is moving forward at a good speed.1536. Shafts are operated at improper speed. Rotating shafts have what is known as a natural period of vibration. The same is true of the cutter shafts on the Flail Mowers.153Start up Procedure1541. Read all safety instructions. Decals on the Boom warn you of particular and multiple hazards. Many decals are attached close to part of the Boom where there is a possible hazard. Read and make sure you understand the safety messages before you ope...1542. Before operating, read all the safety and operating instructions in the Operators Manual for both the tractor and mower.1543. When the hydraulic tank has been filled and the mower unit properly assembled, the unit should be started up. NOTE: Make sure that no materials, tools, or jacks, have been left under the mower head. Make sure the front and rear of the mower are pr...1544. Start the tractor and idle at a slow engine speed until oil is being pumped.1545. Engage the Cutter Control Valve at low engine PTO speed and run the mower slowly for a short period until all air is removed from the hoses. Keep all persons WELL CLEAR of mower since Blades can THROW OBJECTS with great velocity for a considerable...1546. With the area clear of any ground and overhead obstructions, work each cylinder on the boom one at a time, several times, to expel any air in the Hoses and Cylinders.1547. Run the Mower Head for 5 minutes. While the tractor is idling, blocked, wearing protective clothing and eye protection, CAREFULLY check for leaking hydraulic fittings, hoses and ports at this point with a piece of cardboard, DO NOT USE YOUR HAND! ...1548. Check the fluid level in the Hydraulic Tank on the Tractor, and add oil if required. As the air has been forced out of the Cylinders and Hoses, it goes into the Hydraulic Tank and reduces the oil level.154Alamo Industrial156An Alamo Group Company156Post Office Drawer 549156Seguin, Texas 78156156TO THE OWNER/OPERATOR/DEALER157ALAMO INDUSTRIAL156LIMITED WARRANTY1561. LIMITED WARRANTIES1561.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser1561.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1561.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1561.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1562. REMEDIES AND PROCEDURES.1562.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1562.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1562.03. Purchaser is responsible for returning the goods in question to the Dealer.1562.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:156(a) Repair or replace the defective goods or part(s) or156(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1562.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1563. LIMITATION OF LIABILITY.1563.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1563.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1563.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1563.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1564. MISCELLANEOUS.1564.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1564.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1564.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1564.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.156Keep children away from danger all day, every day...157Equip tractors with rollover protection (ROPS) and keep all machinery guards in place...157Please work, drive, play and live each day with care and concern for your safety and that of your family and fellow citizens.157Untitled39Größe: 5,13 MBSeiten: 158Language: EnglishHandbuch öffnen
