Benutzerhandbuch für Southbend SB1013

Inhaltsverzeichnis

• INTRODUCTION

  3
• Headstock Controls

  24
• About These Machines

  3
• Carriage Controls

  24
• Foreword

  3
• Control Panel

  25
• Capabilities

  3
• Tailstock Controls

  26
• Features

  3
• Foot Brake

  26
• Identification

  4
• Chuck & Faceplate Mounting

  27
• Removing Chuck or Faceplate

  27
• SAFETY

  5
• Mounting Chuck or Faceplate

  28
• Understanding Risks of Machinery

  5
• Installing and Adjusting Camlock Studs

  29
• Basic Machine Safety

  5
• 3-Jaw Chuck

  30
• Additional Metal Lathe Safety

  7
• Changing Jaws

  31
• PREPARATION

  8
• Mounting Workpiece

  31
• Preparation Overview

  8
• 4-Jaw Chuck

  32
• Things You'll Need

  8
• Mounting Workpiece

  32
• Unpacking

  8
• Tailstock

  32
• Inventory

  9
• Moving Along Bedway

  33
• Cleaning & Protecting

  10
• Using Quill

  33
• Location

  11
• Installing Tooling

  33
• Physical Environment

  11
• Removing Tooling

  33
• Electrical Installation

  11
• Offsetting

  34
• Lighting

  11
• Aligning

  34
• Weight Load

  11
• Faceplate

  36
• Space Allocation

  11
• Mounting Workpiece with Clamps

  36
• Lifting & Moving

  12
• Mounting Workpiece Between Centers

  36
• Leveling & Mounting

  13
• Centers

  37
• Leveling

  13
• Dead Centers

  37
• Bolting to Concrete Floors

  14
• Live Centers

  37
• Assembly

  14
• Mounting Dead Center in Spindle

  37
• Lubricating Lathe

  14
• Removing Center from Spindle

  38
• Adding Cutting Fluid

  15
• Mounting Center in Tailstock

  38
• Power Connection

  15
• Removing Center from Tailstock

  38
• SB1012 (220V 3-Phase)

  15
• Steady Rest

  39
• SB1014, SB1037 (220V 3-Phase)

  15
• Follow Rest

  39
• SB1013 (440V 3-Phase)

  15
• Compound Slide

  40
• SB1015, SB1038 (440V 3-Phase)

  15
• Four-Way Tool Post

  40
• Connecting Power Cord to Lathe

  16
• Aligning Cutting Tool with Tailstock Center

  41
• Hardwiring Lathe to Power Source

  16
• Aligning Cutting Tool with Tailstock Center

  41
• Correcting Out-of-Phase Wiring

  17
• Adjustable Apron Stop System

  42
• Test Run

  17
• Carriage Stop

  42
• Spindle Break-In

  21
• Manual Feed

  43
• Recommended Adjustments

  22
• Carriage Handwheel

  43
• OPERATION

  23
• Compound Slide Handwheel

  43
• Operation Overview

  23
• Spindle Speed

  43
• Description of Controls & Components

  24
• Determining Spindle Speed

  43
• Main Power Switch

  24
• Setting Spindle Speed

  44
• Power Feed

  44
• Ways & Slides

  59
• Power Feed Controls

  45
• Unpainted & Machined Surfaces

  59
• Understanding Thread & Feed Rate Chart

  46
• Ball Oilers

  60
• Positioning Gearbox Levers

  46
• Cleaning Electrical Box Filter

  60
• End Gear Setup

  47
• End Gearing

  61
• Threading Controls

  48
• Cutting Fluid System

  62
• Power Feed Lever

  48
• Hazards

  62
• Half Nut Lever

  48
• Adding Fluid

  62
• Thread Dial & Chart Overview

  48
• Changing Cutting Fluid

  63
• Using Thread Dial and Chart

  49
• Machine Storage

  64
• Chip Drawer

  50
• SERVICE

  65
• Cutting Fluid System

  51
• Backlash Adjustment

  65
• ACCESSORIES

  52
• Compound Leadscrew

  65
• Accessories

  52
• Cross Slide Leadscrew

  65
• Leadscrew End Play Adjustment

  66
• MAINTENANCE

  54
• Gib Adjustment

  66
• Maintenance Schedule

  54
• Half Nut Adjustment

  67
• Cleaning

  54
• Feedrod Clutch Adjustment

  68
• Maintenance Chart

  55
• V-Belts

  69
• Lubrication

  56
• Brake & Switch

  69
• Headstock

  56
• Leadscrew Shear Pin Replacement

  71
• Gearbox

  58
• Gap Removal & Installation

  73
• Apron

  58
• Lead Screw & Feedrod Bearings

  59
• TROUBLESHOOTING

  74
• Lead Screw

  59
• WARRANTY & RETURNS

  77
• Steady Rest Assembly

  1
• 12" Faceplate w/D1-6 Camlock Stud Set

  1
• 10" Four-Jaw Chuck w/Combo Jaws

  1
• Four-Jaw Chuck Key

  1
• Four-Jaw Chuck D1-6 Camlock Stud Set

  1
• Follow Rest Assembly

  1
• Tool Box

  1
• Three-Jaw Chuck Key

  1
• Tool Post T-Wrench

  1
• Hex Wrench Set 1.5-10mm

  1
• Dead Center MT#4

  1
• Carbide-Tipped Dead Center MT#4

  1
• Tapered Spindle Sleeve MT#6-#4

  1
• Open End Wrench 22/24mm

  1
• Open End Wrench 14/17mm

  1
• Open End Wrench 10/12mm

  1
• Phillips Screwdriver #2

  1
• Standard Screwdriver #2

  1
• 9"-Chuck Jaws (SB1014-15, SB1037-38)

  3
• 8"-Chuck Jaws (SB1012-13)

  3
• Cast Iron Leveling Pads

  8
• Handwheel Handles

  2
• Dead Blow Hammer

  1
• Chuck Cradle or Plywood 3⁄4" (to protect bed)

  1
• Chuck Key

  1
• Hex Wrench 6mm

  1
• Chuck Key

  1
• Chuck Key

  1
• Chuck Cradle or Plywood 3⁄4" (to protect bed)

  1
• Chuck Key

  1
• Chuck Cradle or Plywood 3⁄4" (to protect bed)

  1
• Hex Wrench 6mm

  1
• Tool Post T-Wrench

  1
• Tool Post T-Wrench

  1
• Cutting Tool

  1
• Fine Ruler

  1
• Tailstock Center

  1
• Hex Wrench 8mm

  1
• Empty 5 Gallon Bucket w/Lid

  2
• Phillips Screwdriver #2

  1
• Wrench 3⁄4"

  1
• Hex Wrench 3mm

  1
• Hex Wrench 5mm

  1
• Hex Wrench 3mm

  1
• Open End Wrench 1"

  1
• Hex Wrench 3mm

  1
• Hex Wrench 5mm

  1
• Hex Wrench 3mm

  1
• Phillips Screwdriver #2

  1
• Hex Wrench 3mm

  1
• Phillips Screwdriver #2

  1
• Open End Wrench 24mm

  1
• DISCONNECT LATHE FROM POWER! Phillips Screwdriver #2

  1
• Hex Wrench 6mm

  1
• Phillips Screwdriver #2

  1
• External Retaining Ring Pliers #1

  1
• Magnet

  1
• Safety Glasses

  1
• Wrench 17mm

  1