Benutzerhandbuch für Southbend SB1027

Inhaltsverzeichnis

• Graduated Index Rings

  27
• About This Machine

  3
• X-Axis Power Feed.

  28
• Foreword.

  3
• Head Movement

  29
• Capabilities

  3
• Tilting Head

  29
• Features.

  3
• Rotating Head

  30
• Full View Identification

  4
• Tramming Spindle.

  30
• Ram Movement

  33
• & Control Panel Identification

  5
• Moving Ram Back and Forth

  33
• Machine Specifications

  6
• Rotating Ram

  33
• Setting Spindle Speed

  34
• Determining Spindle Speed

  34
• Understanding Risks of Machinery

  9
• Setting Spindle Speed Range

  34
• Basic Machine Safety

  9
• Setting Spindle Speed.

  35
• Additional Milling Machine Safety

  11
• Downfeed Controls

  35
• Using the Coarse Downfeed Handle

  35
• Preparation Overview

  12
• Fine Downfeed Controls.

  37
• Things You'll Need

  12
• Using the Fine Downfeed Handwheel.

  37
• Unpacking

  13
• Using the Auto-Downfeed System

  38
• Inventory

  13
• Spindle Brake

  39
• Cleaning & Protecting

  14
• Loading/Unloading Tooling

  40
• Location

  15
• Loading Tooling.

  40
• Physical Environment

  15
• Unloading Tooling

  40
• Electrical Installation

  15
• Lighting

  15
• Weight Load

  15
• Maintenance Schedule

  41
• Ongoing

  41
• Space Allocation

  15
• Lifting & Moving

  16
• Machine Storage

  41
• Before Beginning Operations

  41
• Leveling & Mounting

  17
• Daily, After Operations.

  41
• Leveling

  17
• Bolting to Concrete Floors.

  17
• Cleaning

  43
• Unpainted & Machined Surfaces.

  43
• Assembly

  18
• Ball Handles

  18
• Lubrication

  43
• Quill.

  44
• Z-Axis Crank

  18
• Table Ways (One-Shot Oiler).

  44
• Way Covers

  18
• Speed Range Bearing Sleeve

  45
• Splash Pan & Coolant Return Hoses

  19
• Headstock Gearing

  45
• Initial Lubrication

  20
• Ram Ways

  45
• Power Connection

  20
• Head & Ram Rack & Pinion Gear

  45
• Test Run

  21
• Table Elevation Leadscrew

  46
• Spindle Break-In

  24
• Power Feed Gears.

  46
• Inspections & Adjustments

  24
• Coolant Reservoir

  48
• Checking Coolant Level

  48
• Operation Overview

  25
• Changing Coolant

  49
• Control Panel

  26
• Machine Storage

  50
• Table Movement

  27
• Adjusting Gibs

  50
• Table Locks

  27
• Adjusting Leadscrew Backlash

  51
• Longitudinal Leadscrew Backlash.

  52
• Headstock

  61
• Cross Leadscrew Backlash

  52
• Quill

  64
• Belt Tensioning

  53
• Gearbox

  65
• Belt Housing

  67
• TROUBLESHOOTING

  54
• Ram

  69
• Column, Knee & Saddle

  70
• Electrical Safety Instructions

  56
• Table

  72
• Upper Electrical Panel

  57
• One-Shot Oiler

  74
• Lower Electrical Panel

  58
• Coolant System

  75
• Control Panel Wiring

  59
• Electric Box & Control Panel

  76
• Electrical Component Pictures

  60
• Tools

  78
• Machine Labels A

  79
• Machine Labels B

  80
• WARRANTY & RETURNS

  81
• Number Of Speeds

  1
• Number Of Speeds

  1
• Number of Quill Auto-Feed Rates

  3
• Number of T-Slots

  3
• A. Front Way Cover

  1
• B. Rear Way Cover

  1
• C. Fine Downfeed Handwheel

  1
• D. Drawbar 7⁄16"-20 x 18 1⁄2"

  1
• E. Ball Handles (Left Y-Axis, X-Axis)

  2
• F. Ball Handle (Power Feed)

  1
• G. Ball Handle Handles

  3
• H. Oil Bottle

  1
• I. Tool Box

  1
• J. Combo Closed-End Wrench 19/21mm

  1
• K. Combo Open-End Wrench 12/14mm

  1
• L. Coarse Downfeed Lever

  1
• M. Z-Axis Crank

  1
• N. Hex Wrench 10 Pc. Set 1.5–10mm

  1
• P. Splash Pan

  1
• Q. Coolant Return Hose Pipe Elbows

  2
• R. Coolant Return Hoses w/Clamps

  2
• C Hex Wrench 12mm

  1
• Wrench 19mm

  1
• (with at least 0.0005" resolution)

  1
• (mounted on the quill/spindle)

  1
• (at least 9" in length)

  1
• Wrench 19mm

  1
• Wrench 21mm

  1
• Wrench 21mm

  1
• Brass Hammer

  1
• Wrench 19mm

  1
• Hex Wrench 3mm

  1
• Piece of Wire

  1
• Hex Wrench 3mm

  1
• Hex Wrench 5mm

  1
• Catch Pan

  1
• Bucket 5 Gal

  1
• T-Handle Hex Wrench 5mm

  1
• Hex Wrench 3mm

  2
• Hex Wrench 8mm

  1
• Wrench 19mm

  1
• T-Handle Hex Wrench 5mm

  1
• Hex Wrench 8mm

  1
• Wrench 19mm

  1
• Hex Wrench 6mm

  1
• Hex Wrench 10mm

  1