Benutzerhandbuch für Teledyne T100

Inhaltsverzeichnis

• 1.1. T100 OVERVIEW

  25
• 1.2. FEATURES

  25
• 1.3. T100 DOCUMENTATION

  26
• 1.4. OPTIONS

  26
• 2.1. SPECIFICATIONS AND APPROVALS

  31
• 2.2. EPA EQUIVALENCY DESIGNATION

  33
• 2.3. APPROVALS AND CERTIFICATIONS

  34
  • 2.3.1. EMC

    34
  • 2.3.2. SAFETY

    34
  • 2.3.3. OTHER TYPE CERTIFICATIONS

    34
• 3.1. UNPACKING THE T100 ANALYZER

  35
  • 3.1.1. VENTILATION CLEARANCE

    36
• 3.2. INSTRUMENT LAYOUT

  37
  • 3.2.1. FRONT PANEL

    37
  • 3.2.2. REAR PANEL

    41
  • 3.2.3. INTERNAL CHASSIS LAYOUT

    43
• 3.3. CONNECTIONS AND SETUP

  44
  • 3.3.1. ELECTRICAL CONNECTIONS

    44
  • 3.3.2. PNEUMATIC CONNECTIONS

    59
• 3.4. STARTUP, FUNCTIONAL CHECKS, AND INITIAL CALIBRATION

  69
  • 3.4.1. STARTUP

    70
  • 3.4.2. WARNING MESSAGES

    70
  • 3.4.3. FUNCTIONAL CHECKS

    72
  • 3.4.4. INITIAL CALIBRATION

    74
• 4.1. SAMPLE MODE

  84
  • 4.1.1. TEST FUNCTIONS

    84
  • 4.1.2. WARNING MESSAGES

    87
• 4.2. CALIBRATION MODE

  88
• 4.3. SETUP MODE

  88
  • 4.3.1. PASSWORD SECURITY

    88
  • 4.3.2. PRIMARY SETUP MENU

    89
  • 4.3.3. SECONDARY SETUP MENU (SETUP>MORE)

    89
• 5.1. SETUP – CFG: CONFIGURATION INFORMATION

  91
• 5.2. SETUP – ACAL: AUTOMATIC CALIBRATION OPTION

  91
• 5.3. SETUP – DAS: INTERNAL DATA ACQUISITION SYSTEM

  92
• 5.4. SETUP – RNGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION

  92
  • 5.4.1. AVAILABLE ANALOG OUTPUT SIGNALS

    92
  • 5.4.2. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES

    93
  • 5.4.3. REPORTING RANGE MODES: SINGLE, DUAL, AUTO RANGES

    94
  • 5.4.4. RANGE UNITS

    98
  • 5.4.5. DILUTION RATIO (OPTION)

    100
• 5.5. SETUP – PASS: PASSWORD PROTECTION

  101
• 5.6. SETUP – CLK: SETTING THE INTERNAL TIME-OF-DAY CLOCK

  104
• 5.7. SETUP – COMM: COMMUNICATIONS PORTS

  106
  • 5.7.1. ID (INSTRUMENT IDENTIFICATION)

    106
  • 5.7.2. INET (ETHERNET)

    107
  • 5.7.3. COM1 AND COM2 (MODE, BAUD RATE AND TEST PORT)

    107
• 5.8. SETUP – VARS: VARIABLES SETUP AND DEFINITION

  108
• 5.9. SETUP – DIAG: DIAGNOSTICS FUNCTIONS

  110
  • 5.9.1. SIGNAL I/O

    112
  • 5.9.2. ANALOG OUTPUT STEP TEST

    113
  • 5.9.3. ANALOG I/O CONFIGURATION

    114
  • 5.9.4. OPTIC TEST

    127
  • 5.9.5. ELECTRICAL TEST

    128
  • 5.9.6. LAMP CALIBRATION

    129
  • 5.9.7. PRESSURE CALIBRATION

    130
  • 5.9.8. FLOW CALIBRATION

    131
  • 5.9.9. TEST CHANNEL OUTPUT

    132
• 6.1. DATA TERMINAL / COMMUNICATION EQUIPMENT (DTE DCE)

  135
• 6.2. COMMUNICATION MODES, BAUD RATE AND PORT TESTING

  135
  • 6.2.1. COMMUNICATION MODES

    136
  • 6.2.2. COMM PORT BAUD RATE

    138
  • 6.2.3. COMM PORT TESTING

    139
• 6.3. RS-232

  139
• 6.4. RS-485 (OPTION)

  140
• 6.5. ETHERNET

  140
  • 6.5.1. CONFIGURING ETHERNET COMMUNICATION MANUALLY (STATIC IP ADDRESS)

    141
  • 6.5.2. CONFIGURING ETHERNET COMMUNICATION USING DYNAMIC HOST CONFIGURATION PROTOCOL (DHCP)

    143
  • 6.5.3. USB PORT FOR REMOTE ACCESS

    145
• 6.6. COMMUNICATIONS PROTOCOLS

  147
  • 6.6.1. MODBUS

    147
  • 6.6.2. HESSEN
• 7.1. DAS STRUCTURE

  156
  • 7.1.1. DAS CHANNELS

    156
  • 7.1.2. DAS PARAMETERS

    157
  • 7.1.3. DAS TRIGGERING EVENTS

    158
• 7.2. DEFAULT DAS CHANNELS

  158
  • 7.2.1. VIEWING DAS DATA AND SETTINGS

    161
  • 7.2.2. EDITING DAS DATA CHANNELS

    162
  • 7.2.3. TRIGGER EVENTS

    164
  • 7.2.4. EDITING DAS PARAMETERS

    165
  • 7.2.5. SAMPLE PERIOD AND REPORT PERIOD

    167
  • 7.2.6. NUMBER OF RECORDS

    168
  • 7.2.7. RS-232 REPORT FUNCTION

    170
  • 7.2.8. COMPACT REPORT

    170
  • 7.2.9. STARTING DATE

    170
  • 7.2.10. DISABLING/ENABLING DATA CHANNELS

    170
  • 7.2.11. HOLDOFF FEATURE

    172
• 7.3. APICOM REMOTE CONTROL PROGRAM

  172
• 7.4. REMOTE DAS CONFIGURATION VIA APICOM

  174
• 8.1. REMOTE OPERATION USING THE EXTERNAL DIGITAL I/O

  177
  • 8.1.1. STATUS OUTPUTS

    177
  • 8.1.2. CONTROL INPUTS

    178
• 8.2. REMOTE OPERATION USING THE EXTERNAL SERIAL I/O

  180
  • 8.2.1. TERMINAL OPERATING MODES

    180
  • 8.2.2. HELP COMMANDS IN TERMINAL MODE

    180
  • 8.2.3. COMMAND SYNTAX

    181
  • 8.2.4. DATA TYPES

    181
  • 8.2.5. STATUS REPORTING

    182
• 8.3. REMOTE ACCESS BY MODEM

  183
• 8.4. COM PORT PASSWORD SECURITY

  185
• 8.5. ADDITIONAL COMMUNICATIONS DOCUMENTATION

  186
• 9.1. CALIBRATION PREPARATIONS

  187
  • 9.1.1. REQUIRED EQUIPMENT, SUPPLIES, AND EXPENDABLES

    187
  • 9.1.2. DATA RECORDING DEVICES

    189
• 9.2. MANUAL CALIBRATION

  189
• 9.3. MANUAL CALIBRATION CHECKS

  193
• 9.4. MANUAL CALIBRATION WITH ZERO/SPAN VALVES

  194
• 9.5. MANUAL CALIBRATION WITH IZS OPTION

  197
• 9.6. MANUAL CALIBRATION CHECKS WITH IZS OR ZERO/SPAN VALVES

  197
• 9.7. MANUAL CALIBRATION IN DUAL OR AUTO REPORTING RANGE MODES

  200
  • 9.7.1. CALIBRATION WITH REMOTE CONTACT CLOSURES

    200
• 9.8. AUTOMATIC CALIBRATION (AUTOCAL)

  201
• 9.9. CALIBRATION QUALITY

  204
• 9.10. CALIBRATION OF OPTIONAL SENSORS

  205
  • 9.10.1. O2 SENSOR CALIBRATION

    205
  • 9.10.2. CO2 SENSOR CALIBRATION

    209
• 10.1. CALIBRATION REQUIREMENTS

  213
  • 10.1.1. CALIBRATION OF EQUIPMENT

    213
  • 10.1.2. DATA RECORDING DEVICE

    215
  • 10.1.3. RECOMMENDED STANDARDS FOR ESTABLISHING TRACEABILITY

    215
  • 10.1.4. EPA CALIBRATION USING PERMEATION TUBES

    215
  • 10.1.5. CALIBRATION FREQUENCY

    216
  • 10.1.6. RECORD KEEPING

    216
  • 10.1.7. SUMMARY OF QUALITY ASSURANCE CHECKS

    217
• 10.2. LEVEL 1 CALIBRATIONS VERSUS LEVEL 2 CHECKS

  217
• 10.3. ZERO AND SPAN CHECKS

  219
  • 10.3.1. ZERO/SPAN CHECK PROCEDURES

    219
• 10.4. PRECISION CALIBRATION PROCEDURES AND CHECKS

  219
  • 10.4.1. PRECISION CALIBRATION

    220
  • 10.4.2. PRECISION CHECK

    220
• 10.5. DYNAMIC MULTIPOINT SPAN CALIBRATION

  221
• 10.6. SPECIAL CALIBRATION REQUIREMENTS FOR DUAL RANGE OR AUTO RANGE

  222
• 10.7. REFERENCES

  222
• 11.1. MAINTENANCE SCHEDULE

  227
• 11.2. PREDICTIVE DIAGNOSTICS

  229
• 11.3. MAINTENANCE PROCEDURES

  230
  • 11.3.1. CHANGING THE SAMPLE PARTICULATE FILTER

    230
  • 11.3.2. CHANGING THE IZS PERMEATION TUBE

    231
  • 11.3.3. CHANGING THE EXTERNAL ZERO AIR SCRUBBER

    231
  • 11.3.4. CHANGING THE CRITICAL FLOW ORIFICE

    232
  • 11.3.5. CHECKING FOR LIGHT LEAKS

    233
  • 11.3.6. DETAILED PRESSURE LEAK CHECK

    234
  • 11.3.7. PERFORMING A SAMPLE FLOW CHECK

    235
  • 11.3.8. HYDROCARBON SCRUBBER (KICKER)

    235
• 12.1. GENERAL TROUBLESHOOTING

  238
  • 12.1.1. FAULT DIAGNOSTICS WITH WARNING MESSAGES

    238
  • 12.1.2. FAULT DIAGNOSIS WITH TEST FUNCTIONS

    241
  • 12.1.3. USING THE DIAGNOSTIC SIGNAL I/O FUNCTIONS

    243
• 12.2. STATUS LEDS

  245
  • 12.2.1. MOTHERBOARD STATUS INDICATOR (WATCHDOG)

    245
  • 12.2.2. CPU STATUS INDICATORS

    245
  • 12.2.3. RELAY BOARD STATUS LEDS

    246
• 12.3. GAS FLOW PROBLEMS

  246
  • 12.3.1. ZERO OR LOW SAMPLE FLOW

    246
  • 12.3.2. HIGH FLOW

    247
• 12.4. CALIBRATION PROBLEMS

  247
  • 12.4.1. NEGATIVE CONCENTRATIONS

    247
  • 12.4.2. NO RESPONSE

    247
  • 12.4.3. UNSTABLE ZERO AND SPAN

    248
  • 12.4.4. INABILITY TO SPAN - NO SPAN BUTTON

    248
  • 12.4.5. INABILITY TO ZERO - NO ZERO BUTTON

    249
  • 12.4.6. NON-LINEAR RESPONSE

    249
  • 12.4.7. DISCREPANCY BETWEEN ANALOG OUTPUT AND DISPLAY

    250
• 12.5. OTHER PERFORMANCE PROBLEMS

  250
  • 12.5.1. EXCESSIVE NOISE

    250
  • 12.5.2. SLOW RESPONSE

    250
  • 12.5.3. THE ANALYZER DOESN’T APPEAR ON THE LAN OR INTERNET

    250
• 12.6. SUBSYSTEM CHECKOUT

  251
  • 12.6.1. AC POWER CONFIGURATION

    251
  • 12.6.2. DC POWER SUPPLY

    252
  • 12.6.3. I2C BUS

    253
  • 12.6.4. TOUCH-SCREEN INTERFACE

    253
  • 12.6.5. LCD DISPLAY MODULE

    253
  • 12.6.6. RELAY BOARD

    254
  • 12.6.7. MOTHERBOARD

    254
  • 12.6.8. CPU

    256
  • 12.6.9. RS-232 COMMUNICATION

    256
  • 12.6.10. SHUTTER SYSTEM

    257
  • 12.6.11. PMT SENSOR

    258
  • 12.6.12. PMT PREAMPLIFIER BOARD

    258
  • 12.6.13. PMT TEMPERATURE CONTROL PCA

    258
  • 12.6.14. HIGH VOLTAGE POWER SUPPLY

    258
  • 12.6.15. PNEUMATIC SENSOR ASSEMBLY

    259
  • 12.6.16. SAMPLE PRESSURE

    260
  • 12.6.17. IZS OPTION

    260
  • 12.6.18. BOX TEMPERATURE

    260
  • 12.6.19. PMT TEMPERATURE

    260
• 12.7. SERVICE PROCEDURES

  261
  • 12.7.1. DISK-ON-MODULE REPLACEMENT

    261
  • 12.7.2. SENSOR MODULE REPAIR & CLEANING

    262
• 12.8. FREQUENTLY ASKED QUESTIONS (FAQS)

  278
• 12.9. TECHNICAL ASSISTANCE

  279
• 13.1. SULFUR DIOXIDE (SO2) SENSOR PRINCIPLES OF OPERATION

  281
  • 13.1.1. SO2 ULTRAVIOLET FLUORESCENCE MEASUREMENT PRINCIPLE

    281
  • 13.1.2. THE UV LIGHT PATH

    284
  • 13.1.3. UV SOURCE LAMP

    285
  • 13.1.4. THE REFERENCE DETECTOR

    286
  • 13.1.5. THE PMT

    286
  • 13.1.6. UV LAMP SHUTTER & PMT OFFSET

    286
  • 13.1.7. OPTICAL FILTERS

    287
  • 13.1.8. OPTICAL LENSES

    289
  • 13.1.9. MEASUREMENT INTERFERENCES

    290
• 13.2. OXYGEN (O2) SENSOR PRINCIPLES OF OPERATION

  291
  • 13.2.1. PARAMAGNETIC MEASUREMENT OF O2

    291
  • 13.2.2. O2 SENSOR OPERATION WITHIN THE T100 ANALYZER

    292
• 13.3. CARBON DIOXIDE (CO2) SENSOR PRINCIPLES OF OPERATION

  293
  • 13.3.1. NDIR MEASUREMENT OF CO2

    293
  • 13.3.2. CO2 OPERATION WITHIN THE T100 ANALYZER

    294
  • 13.3.3. ELECTRONIC OPERATION OF THE CO2 SENSOR

    294
• 13.4. PNEUMATIC OPERATION

  295
  • 13.4.1. SAMPLE GAS FLOW

    295
  • 13.4.2. FLOW RATE CONTROL

    296
  • 13.4.3. HYDROCARBON SCRUBBER (KICKER)

    297
  • 13.4.4. PNEUMATIC SENSORS

    298
• 13.5. ELECTRONIC OPERATION

  299
  • 13.5.1. CPU

    301
  • 13.5.2. SENSOR MODULE

    302
  • 13.5.3. PHOTO MULTIPLIER TUBE (PMT)

    304
  • 13.5.4. PMT COOLING SYSTEM

    306
  • 13.5.5. PMT PREAMPLIFIER

    307
  • 13.5.6. PNEUMATIC SENSOR BOARD

    309
  • 13.5.7. RELAY BOARD

    309
  • 13.5.8. MOTHERBOARD

    311
  • 13.5.9. ANALOG OUTPUTS

    312
  • 13.5.10. EXTERNAL DIGITAL I/O

    313
  • 13.5.11. I2C DATA BUS

    313
  • 13.5.12. POWER UP CIRCUIT

    313
  • 13.5.13. POWER SUPPLY/ CIRCUIT BREAKER

    313
• 13.6. FRONT PANEL/DISPLAY INTERFACE

  315
  • 13.6.1. LVDS TRANSMITTER BOARD

    315
  • 13.6.2. FRONT PANEL INTERFACE PCA

    315
• 13.7. SOFTWARE OPERATION

  316
  • 13.7.1. ADAPTIVE FILTER

    316
  • 13.7.2. CALIBRATION - SLOPE AND OFFSET

    317
  • 13.7.3. TEMPERATURE AND PRESSURE COMPENSATION (TPC) FEATURE

    317
  • 13.7.4. INTERNAL DATA ACQUISITION SYSTEM (DAS)

    318
• 14.1. HOW STATIC CHARGES ARE CREATED

  319
• 14.2. HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE

  320
• 14.3. COMMON MYTHS ABOUT ESD DAMAGE

  321
• 14.4. BASIC PRINCIPLES OF STATIC CONTROL

  322
  • 14.4.1. GENERAL RULES

    323
• 14.5. BASIC ANTI-ESD PROCEDURES FOR ANALYZER REPAIR AND MAINTENANCE

  324
  • 14.5.1. WORKING AT THE INSTRUMENT RACK

    324
  • 14.5.2. WORKING AT AN ANTI-ESD WORK BENCH

    324
  • 14.5.3. TRANSFERRING COMPONENTS BETWEEN RACK AND BENCH

    325
  • 14.5.4. OPENING SHIPMENTS FROM TELEDYNE

    326
  • 14.5.5. PACKING COMPONENTS FOR RETURN TO TELEDYNE API

    326