Burnham 1100-H4 User Manual

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A.
  General Guidelines
1.  Read and follow all venting, combustion air, 
water piping, gas piping and electrical instructions 
contained in this manual unless otherwise instructed 
in this section.
2.  Consult Local Building Codes or National Fuel Gas 
Code, NFPA 54/ANSI Z222.3 for restrictions and 
instructions on modular boiler installations.
B. 
Module Sizing 
 
Burnham recommends sizing each boiler in a modular 
system to provide 20 % of the combined heating load 
where ever possible.  
C.
  Venting
1.  Each boiler must have an individual vent pipe.  
Refer to Venting Section of this manual for venting 
guidelines and options.
WARNING
Do not manifold vent pipes together.
2.  The maximum vent length for each boiler is fifty 
(50) equivalent feet.
3.  The minimum horizontal distance between vent 
terminations is one (1) foot.  Additional horizontal 
distance is desirable to avoid frost damage to the 
building.  Vent terminations must be at least twelve 
(12) inches above the ground plus the expected 
snow accumulation.
CAUTION
Installing  multiple  vent  terminations  close 
together promotes frost buildup on buildings.  To 
minimize this possibility, extend the distance from 
the  building  to  the  end  of  the  vent  termination 
and  increase  the  horizontal  distance  between 
terminations.
4.  Multiple vertical vent pipes may be piped through 
a common conduit or chase so that one roof 
penetration may be made.  Each vent termination 
must be one (1) foot from other terminations.
D.
  Air Intake Piping
1.  Each boiler must have an individual air intake pipe, 
refer to Venting Section of this manual for Air Intake 
Guidelines and Options.
2.  The maximum air intake length for each boiler is 
fifty (50) equivalent feet.  
3.  Locate air intake termination on the same wall as 
the vent termination if possible, to prevent nuisance 
boiler shutdowns.  However, boiler may be installed 
with vertical venting and sidewall combustion air 
inlet (or visa versa) if installation conditions do not 
allow alternate arrangement.
VII.  Modular Installation
TABlE 9:  MODUlAR BOIlER WATER
                  MANIFOlD  SIZING
E.
  Water Piping (See Table 9)
 
Installing a low water cutoff in the system piping of 
modular systems is strongly recommended and may be 
required by Local Codes.
F.
  Gas Piping
1.  Refer to National Fuel Gas Code, Local Codes and 
Tables 7 and 8 for gas pipe sizing.
2.  Each boiler must be piped as shown in Figure 27.
WARNING
If gas pressure in the building is above ½ psig, 
an additional gas pressure regulator is required.  
Using  one  additional  regulator  for  multiple 
boilers  may  result  in  unsafe  boiler  operation.  
The additional regulator must be able to properly 
regulate gas pressure at the input of the smallest 
boiler.    If  the  regulator  cannot  do  this,  two  or 
more additional regulators are required.  Consult 
regulator manufacturer and/or local gas supplier 
for instructions and equipment ratings.
G.
  Electrical
1.  Each boiler must be provided with a fused 
disconnect and service switch.
2.  Install wiring in accordance with requirements of 
authority having jurisdiction.  In the absence of such 
requirements, follow the National Electric Code, 
NFPA 70 and/or CSA C22.1 Electric Code.
H.
  Modular Boiler Control Systems
 
Contact a controls manufacturer such as Honeywell or 
Tekmar to properly apply a modular control system.
 
Common systems may use outdoor temperature, return 
water temperature or both to stage the boilers.
Combined Output 
(MBH)
Recommended Minimum 
Common Water Manifold 
Size (NPT)
< 166
1¼”
< 260
1½”
< 550
2”
< 900
2½”
< 2000
3”