Honeywell hw400 User Manual

Page of 56
Honeywell Portable Electrical Generator Service Manual
www.honeywellgenerators.com
9-3
ALTERNATOR
9.3 ALTERNATOR
A—VOLTAGE REGULATOR
Alternator Illustrated Matches All Models Except HW3000 & HW3000L
B—BRUSH ASSEMBLY
Before removing rotor and stator, remove 
brush assembly.
2 N•m (1.5 lb. ft.)
C—REAR BEARING CARRIER
D—MAIN WINDING TERMINAL BLOCK
E—STATOR
F—ROTOR
Install appropriate alternator removal tool 
(special tool), hold flywheel, and torque tool to 
48 N•m (35 lb. ft.).
If torquing alternator removal tool does not 
free rotor from crankshaft, tap end of tool with 
brass hammer to loosen rotor. 
G—ALTERNATOR ENGINE ADAPTER
H—GROUND CABLE
I— EXCITER WINDING CONNECTOR
J—BRUSH ASSEMBLY
K—TERMINAL BLOCK
L—SLIP RINGS
M—FUEL CUTOUT CONNECTOR
N—VOLTAGE REGULATOR
Also known as Automatic Voltage Regulator or 
AVR.
A
B
C
D
F
E
G
M
K
J
I
H
L
N
NOTICE
Rotor can become damaged if not properly 
supported. Place wooden block and rag 
underneath rotor for support.
To prevent eye injury, always wear 
safety glasses or goggles when 
using a hammer.
CAUTION